Expandable implant with interlocking walls
First Claim
Patent Images
1. An interbody spinal fusion implant for insertion at least in part across at least a surgically corrected height of a disc space between two adjacent vertebral bodies of a spine, said implant comprising:
- a mid-longitudinal axis;
an upper member having a portion adapted for placement toward and into contact with one of the adjacent vertebral bodies, said upper member having at least one opening adapted to communicate with one of the adjacent vertebral bodies, said upper member having a proximal end and a distal end;
a lower member having a portion adapted for placement toward and into contact with the other of the adjacent vertebral bodies, said lower member having at least one opening adapted to communicate with the other of the adjacent vertebral bodies, said openings of said upper and lower members being in communication with one another and being adapted to permit growth of bone from adjacent vertebral body to adjacent vertebral body through said implant and being sufficiently sized and located to allow for interbody spinal fusion through said implant, said lower member having a proximal end and a distal end corresponding to said proximal end and said distal end of said upper member, respectively, and a length between said proximal and distal ends, said upper and lower members articulating therebetween about a fixed axis generally transverse to the mid-longitudinal axis and adjacent one of said proximal ends and said distal ends of said upper and lower members to allow for expansion of said implant, said upper and lower members having a first position relative to one another allowing for a collapsed implant height and a second position relative to one another allowing for an increased height; and
each of said upper and lower members having side walls, each of said side walls having a length, said side walls being adapted to cooperatively engage one another along at least a portion of the length of said side walls to hold at least a portion of said upper and lower members apart so as to maintain the increased height of said implant and resist the collapse of said implant to the collapsed implant height when said implant is in a final deployed position.
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Accused Products
Abstract
An interbody spinal fusion implant having an expandable height and interlocking side walls to maintain the increased height of the implant.
501 Citations
157 Claims
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1. An interbody spinal fusion implant for insertion at least in part across at least a surgically corrected height of a disc space between two adjacent vertebral bodies of a spine, said implant comprising:
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a mid-longitudinal axis;
an upper member having a portion adapted for placement toward and into contact with one of the adjacent vertebral bodies, said upper member having at least one opening adapted to communicate with one of the adjacent vertebral bodies, said upper member having a proximal end and a distal end;
a lower member having a portion adapted for placement toward and into contact with the other of the adjacent vertebral bodies, said lower member having at least one opening adapted to communicate with the other of the adjacent vertebral bodies, said openings of said upper and lower members being in communication with one another and being adapted to permit growth of bone from adjacent vertebral body to adjacent vertebral body through said implant and being sufficiently sized and located to allow for interbody spinal fusion through said implant, said lower member having a proximal end and a distal end corresponding to said proximal end and said distal end of said upper member, respectively, and a length between said proximal and distal ends, said upper and lower members articulating therebetween about a fixed axis generally transverse to the mid-longitudinal axis and adjacent one of said proximal ends and said distal ends of said upper and lower members to allow for expansion of said implant, said upper and lower members having a first position relative to one another allowing for a collapsed implant height and a second position relative to one another allowing for an increased height; and
each of said upper and lower members having side walls, each of said side walls having a length, said side walls being adapted to cooperatively engage one another along at least a portion of the length of said side walls to hold at least a portion of said upper and lower members apart so as to maintain the increased height of said implant and resist the collapse of said implant to the collapsed implant height when said implant is in a final deployed position. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71)
an upper member having a portion being at least in part arcuate adapted for placement toward and at least in part within one of the adjacent vertebral bodies, said upper member having at least one opening adapted to communicate with one of the adjacent vertebral bodies, said upper member having a proximal end and a distal end;
a lower member having a portion being at least in part arcuate adapted for placement toward and at least in part within the other of the adjacent vertebral bodies, said lower member having at least one opening adapted to communicate with the other of the adjacent vertebral bodies, said openings of said upper and lower members being in communication with one another and adapted for permitting for the growth of bone from adjacent vertebral body to adjacent vertebral body through said implant and being sufficiently sized and located to allow for interbody spinal fusion through said implant, said lower member having a proximal end and a distal end corresponding to said proximal end and said distal end of said upper member, respectively, and a length between said proximal and distal ends; and
at least a portion of a bone-engaging projection formed on the exterior of each of said opposed arcuate portions of said upper and lower members for penetrably engaging the adjacent vertebral bodies and to facilitate securing said implant into the spine, said first and second implants when in side-to-side contact having a combined width substantially less than the combined heights as measured from the upper to the lower bone-engaging surfaces of said first and second implants.
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32. The implant of claim 1, wherein said portions of said upper and lower members are non-arcuate along a substantial portion of the length of said implant.
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33. The implant of claim 1, wherein said implant is substantially parallelepiped.
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34. The implant of claim 1, further comprising at least one blocker adapted to cooperatively engage and hold at least a portion of said upper and lower members apart so as to maintain the increased height of said implant and resist the collapse of said implant to the collapsed implant height when said implant is in a final deployed position.
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35. The implant of claim 34, wherein said blocker pivotally attaches to one of said upper and lower members and is adapted to pivot into cooperative engagement with another of said one of said upper and lower members, said blocker being adapted to hold at least a portion of said upper and lower members apart so as to maintain the increased height of said implant and resist the collapse of said implant to the collapsed implant height when said implant is in a final deployed position.
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36. The implant of claim 34, wherein said implant having a width and said blocker having a width less than the width of said implant.
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37. The implant of claim 34, wherein said blocker is a portion of one of said ends of said upper and lower members.
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38. The implant of claim 34, wherein said blocker is located at least in part between said upper and lower members.
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39. The implant of claim 34, wherein said blocker is located proximate at least one of said ends of said upper and lower members.
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40. The implant of claim 34, wherein said blocker is adapted to cooperatively engage a tool used to move said blocker from an initial position to a final position to increase the height of said implant, said tool not being a part of said implant and being removed from said implant after moving said blocker into the final position.
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41. The implant of claim 34, wherein each of said upper and lower members have a track configured to permit said blocker to seat therein.
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42. The implant of claim 34, wherein said blocker moves said portions of said upper and lower members from a parallel orientation to an angled orientation relative to one another.
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43. The implant of claim 34, wherein said blocker moves said portions of said upper and lower members from a first angled orientation to a second angled orientation relative to one another.
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44. The implant of claim 34, wherein said articulation is at one of said proximal end and said distal end of said upper and lower members opposite said blocker.
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45. The implant of claim 34, further comprising a second blocker located between said upper and lower members for holding at least a portion of the upper and lower members apart where said second expander is located.
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46. The implant of claim 34, wherein said blocker is an expander adapted to expand said implant from a first collapsed height to a second expanded height when moved from a first to a second position.
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47. The implant of claim 46, wherein said implant has a longitudinal axis and said expander rotates in a plane generally perpendicular to the longitudinal axis of said implant to increase the height of said implant.
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48. The implant of claim 46, wherein said expander has a fixed shape during movement from an initial insertion position to a final deployed position within said implant.
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49. The implant of claim 46, further comprising a second expander located between said upper and lower members for moving at least a portion of the upper and lower members away from one another to increase the maximum height of said implant where said second expander is located.
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50. The implant of claim 49, wherein said second expander rotates to increase the height of said implant.
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51. The implant of claim 49, wherein said second expander has a first h eight corresponding to the height of said second expander when said implant is initially inserted into the spine, said second expander having a second height corresponding to the height of said second expander when said second expander is moved into a final deployed position to increase the height of said implant, said second height being greater than said first height.
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52. The implant of claim 34, wherein said blocker is an expander having an external thread, each of said upper and lower members having a threaded converging portion adapted to cooperate with said external thread of said expander to expand said implant from a first collapsed height to a second expanded height when said expander is rotated from a first to a second position.
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53. The implant of claim 1, further comprising a hollow defined between said upper and lower members in communication with said openings in each of said upper and lower members, said hollow being adapted to receive fusion-promoting substances.
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54. The implant of claim 53, wherein said hollow has a width that is unobstructed by any mechanism expanding said implant.
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55. The implant of claim 1, wherein said implant has a constant width in both the first position and the second position.
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56. The implant of claim 1, wherein said implant has an interior, at least one of said upper and lower members has a screw hole passing therethrough adapted to receive a screw passing from said interior of said implant into one of the adjacent vertebral bodies.
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57. The implant of claim 56, wherein each of said upper and lower members has at least one screw hole passing therethrough adapted to receive a screw passing from said interior of said implant into the adjacent vertebral body in contact with each of said upper and lower members respectively.
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58. The implant of claim 56, further comprising at least one screw adapted to pass from said interior of said implant through said screw hole and into the adjacent vertebral body to anchor said implant to the adjacent vertebral body.
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59. The implant of claim 1, wherein said implant is made of an artificial material that is harder than bone.
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60. The implant of claim 1, wherein said implant comprises bone.
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61. The implant of claim 60, wherein said bone includes cortical bone.
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62. The implant of claim 1, wherein said implant comprises bone growth promoting material.
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63. The implant of claim 62, wherein said bone growth promoting material is selected from one of bone morphogenetic protein, hydroxyapatite, and genes coding for the production of bone.
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64. The implant of claim 1, wherein said implant is treated with a bone growth promoting substance.
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65. The implant of claim 1, wherein said implant is a source of osteogenesis.
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66. The implant of claim 1, wherein said implant is at least in part bioabsorbable.
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67. The implant of claim 1, wherein said implant comprises a material selected from one of plastic and ceramic.
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68. The implant of claim 1, wherein said implant is formed of a material that intrinsically participates in the growth of bone from adjacent vertebral body to adjacent vertebral body through said implant.
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69. The implant of claim 1, in combination with a chemical substance to inhibit scar formation.
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70. The implant of claim 1, in combination with a fusion promoting substance.
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71. The implant of claim 70, wherein said fusion promoting substance includes at least one of bone, bone morphogenetic protein, hydroxyapatite, and genes coding for the production of bone.
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72. An interbody spinal fusion implant for insertion at least in part across at least a surgically corrected height of a disc space between two adjacent vertebral bodies of a spine, said implant comprising:
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a mid-longitudinal axis;
an upper member having a portion adapted for placement toward and into contact with one of the adjacent vertebral bodies, said upper member having at least one opening adapted to communicate with one of the adjacent vertebral bodies, said upper member having a proximal end and a distal end;
a lower member having a portion adapted for placement toward and into contact with the other of the adjacent vertebral bodies, said lower member having at least one opening adapted to communicate with the other of the adjacent vertebral bodies, said openings of said upper and lower members being in communication with one another and being adapted to permit growth of bone from adjacent vertebral body to adjacent vertebral body through said implant and being sufficiently sized and located to allow for interbody spinal fusion through said implant, said lower member having a proximal end and a distal end corresponding to said proximal end and said distal end of said upper member, respectively, and a length between said proximal and distal ends, said upper and lower members articulating therebetween adjacent one of said proximal ends and said distal ends of said upper and lower members and allowing for expansion of said implant, said upper and lower members having a first position relative to one another allowing for a collapsed implant height and a second position relative to one another allowing for an increased height; and
each of said upper and lower members having side walls with a length, said side walls being at least in part overlapping and being adapted to cooperatively engage one another along at least a portion of the length of said side walls to hold at least a portion of said upper and lower members apart so as to maintain the increased height of said implant and resist the collapse of said implant to the collapsed implant height when said implant is in a final deployed position, said side walls of said upper and lower members having cooperatively engaging stepped surfaces that have interdigitating projections and detents. - View Dependent Claims (73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96)
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97. An interbody spinal fusion implant for insertion at least in part across at least a surgically corrected height of a disc space between two adjacent vertebral bodies of a spine, said implant comprising:
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a mid-longitudinal axis;
an upper member having a portion adapted for placement toward and into contact with one of the adjacent vertebral bodies, said upper member having at least one opening adapted to communicate with one of the adjacent vertebral bodies, said upper member having a proximal end and a distal end;
a lower member having a portion adapted for placement toward and into contact with the other of the adjacent vertebral bodies, said lower member having at least one opening adapted to communicate with the other of the adjacent vertebral bodies, said openings of said upper and lower members being in communication with one another and being adapted to permit growth of bone from adjacent vertebral body to adjacent vertebral body through said implant and being sufficiently sized and located to allow for interbody spinal fusion through said implant, said lower member having a proximal end and a distal end corresponding to said proximal end and said distal end of said upper member, respectively, and a length between said proximal and distal ends, said upper and lower members articulating therebetween adjacent one of said proximal ends and said distal ends of said upper and lower members and allowing for expansion of said implant, said upper and lower members having a first position relative to one another allowing for a collapsed implant height and a second position relative to one another allowing for an increased height;
each of said upper and lower members having side walls, each of said side walls having a length, said side walls being adapted to cooperatively engage one another along at least a portion of the length of said side walls to hold at least a portion of said upper and lower members apart so as to maintain the increased height of said implant and resist the collapse of said implant to the collapsed implant height when said implant is in a final deployed position; and
a cap for closing one of said proximal end and said distal end of said upper and lower members, said cap having an exterior surface and an interior surface. - View Dependent Claims (98, 99, 100, 101, 102, 103, 104, 105, 106, 107, 108, 109, 110, 111, 112, 113, 114, 115, 116, 117)
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118. An interbody spinal fusion implant for insertion at least in part across at least a surgically corrected height of a disc space between two adjacent vertebral bodies of a spine, said implant comprising:
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a mid-longitudinal axis;
an upper member having a portion adapted for placement toward and into contact with one of the adjacent vertebral bodies, said upper member having at least one opening adapted to communicate with one of the adjacent vertebral bodies, said upper member having a proximal end and a distal end;
a lower member having a portion adapted for placement toward and into contact with the other of the adjacent vertebral bodies, said lower member having at least one opening adapted to communicate with the other of the adjacent vertebral bodies, said openings of said upper and lower members being in communication with one another and being adapted to permit growth of bone from adjacent vertebral body to adjacent vertebral body through said implant and being sufficiently sized and located to allow for interbody spinal fusion through said implant, said lower member having a proximal end and a distal end corresponding to said proximal end and said distal end of said upper member, respectively, and a length between said proximal and distal ends, said upper and lower members having a first position relative to one another allowing for a collapsed implant height and a second position relative to one another allowing for an increased height; and
each of the upper and lower members having side walls, each of said side walls having a length, said side walls being adapted to cooperatively engage one another along a substantial portion of the length of said side walls to hold at least a portion of said upper and lower members apart so as to maintain the increased height of said implant and resist the collapse of said implant to the collapsed implant height when said implant is in a final deployed position, at least one of said side walls of at least one of said upper and lower members springing from a position closer to the mid-longitudinal axis of said implant to a position further away from the mid-longitudinal axis when said implant is moved from the first position to the second position. - View Dependent Claims (119, 120, 121, 122, 123, 124, 125, 126, 127, 128, 129, 130, 131, 132, 133, 134, 135, 136)
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137. An interbody spinal fusion implant for insertion at least in part across at least a surgically corrected height of a disc space between two adjacent vertebral bodies of a spine, said implant comprising:
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a mid-longitudinal axis;
an upper member having a portion adapted for placement toward and into contact with one of the adjacent vertebral bodies, said upper member having at least one opening adapted to communicate with one of the adjacent vertebral bodies, said upper member having a proximal end and a distal end;
a lower member having a portion adapted for placement toward and into contact with the other of the adjacent vertebral bodies, said lower member having at least one opening adapted to communicate with the other of the adjacent vertebral bodies, said openings of said upper and lower members being in communication with one another and being adapted to permit growth of bone from adjacent vertebral body to adjacent vertebral body through said implant and being sufficiently sized and located to allow for interbody spinal fusion through said implant, said lower member having a proximal end and a distal end corresponding to said proximal end and said distal end of said upper member, respectively, and a length between said proximal and distal ends, said upper and lower members having a first position relative to one another allowing for a collapsed implant height and a second position relative to one another allowing for an increased height and each of said upper and lower members having side walls, each of said side walls having a length, each of said side walls of said upper member having an exterior surface, an interior surface opposite said exterior surface, and a lower surface therebetween, each of said side walls of said lower member having an exterior surface, an interior surface opposite said exterior surface, and an upper surface therebetween, said lower surfaces of said side walls of said upper member and said upper surfaces of said side walls of said lower member being adapted to cooperatively engage one another along at least a portion of the length of said side walls to hold at least a portion of said upper and lower members apart so as to maintain the increased height of said implant and resist the collapse of said implant to the collapsed implant height when said implant is in a final deployed position. - View Dependent Claims (138, 139, 140, 141, 142, 143, 144, 145, 146, 147, 148, 149, 150, 151, 152, 153, 154, 155, 156, 157)
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Specification