Electrical connector having connector position assurance member

• US 6,811,424 B2
• Filed: 03/26/2003
• Issued: 11/02/2004
• Est. Priority Date: 03/26/2003
• Status: Expired due to Term

• Current Assignee: Aptiv Technologies AG (Aptiv PLC)
• Original Assignee: FCI Americas Technology Incorporated (FCI)
• Inventors: Seminara, Phillip G., Lyons, William R., Brown, Cecil
• Primary Examiner(s): Bradley, P. Austin
• Assistant Examiner(s): Leon, Edwin A.
• Application Number:
  US10/401,319
• Publication Number:
  US 20040192099A1
• Time in Patent Office: 587 Days
• Field of Search: 439/352, 439/188, 439/353, 439/555, 439/557, 439/675, 439/944, 439/488-489, 439/701, 439/752, 439/595, 439/466
• US Class Current: 439/352
• CPC Class Codes: H01R 13/6273 comprising two latching arms
• CPC Class Codes: H01R 13/639 Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap

Abstract

An electrical connector including a housing, electrical contacts and a connector position assurance (CPA) member. The housing has deflectable cantilevered mating connector latch arms. The latch arms are movable between a latched position and an unlatched position. The CPA member is movably mounted to the housing between an open position and a closed position. The CPA member includes a first section and a deflectable second section. The second section includes a cam surface for contacting a housing of the mating electrical connector and being deflected as the CPA member is moved from the open position to the closed position and an interference portion adapted to contact the latch arms when the latch arms are not in their latched position such that the CPA member is blocked from reaching the closed position unless the latch arms are in their latched positions.

Claims

1. An electrical connector comprising:

a housing having a deflectable cantilevered mating connector latch arm, wherein the latch arm is movable between a latched position and an unlatched position;

electrical contacts connected to the housing; and

a connector position assurance (CPA) member movably mounted to the housing between an open position and a closed position, the CPA member comprising a first section adapted to move a shorting clip of a mating electrical connector and a deflectable second section, the second section comprising a cam surface for contacting a housing of the mating electrical connector and being deflected as the CPA member is moved from the open position to the closed position and an interference portion adapted to contact the latch arm when the latch arm is not in its latched position such that the CPA member is blocked from reaching the closed position unless the latch arm is in its latched position.

2. An electrical connector as in claim 1 wherein the latch arm extends in a general cantilever fashion from a leading insertion end of the housing.

3. An electrical connector as in claim 1 wherein the first section of the CPA member comprises rails slidably mounted in grooves along an exterior side of the housing.

4. An electrical connector as in claim 1 wherein the CPA member further comprises a latch detent section for retaining the CPA member at either the open position or the closed position.

5. An electrical connector as in claim 4 wherein the latch detent section comprises an inwardly deflectable arm adapted to be located above a protrusion on the housing when the CPA member is in the open position and adapted to be located below the protrusion when the CPA member is in the closed position.

6. An electrical connector as in claim 1 wherein the second section comprises a retaining surface which engages a retaining surface on the housing to retain the CPA member in the open position and prevents the CPA member from being moved from the open position to the closed position unless the second section is deflected inward by contact between the cam surface and the housing of the mating connector to disengage the retaining surfaces from each other.

7. In a vehicle air bag gas generator electrical connector comprising a housing having deflectable latch arms, electrical contacts connected to the housing, and a connector position assurance (CPA) member movably mounted to the housing between an open position and a closed position, wherein the improvement comprises:

the CPA member comprising a first section adapted to move a shorting clip of a mating electrical connector and second sections, the second sections each having a cam surface for contacting a housing of the mating electrical connector and being deflected thereby as the CPA member is moved from the open position to the closed position, and an interference portion adapted to contact the latch arms if the latch arms are not in a latched position and thereby block deflection of the second sections to prevent the CPA member from being moved to the closed position unless the latch arms are in their latched positions.

8. A vehicle air bag gas generator electrical connector as in claim 7 wherein the latch arms extend in a general cantilever fashion from a leading insertion end of the housing.

9. A vehicle air bag gas generator electrical connector as in claim 7 wherein the first section of the CPA member comprises rails slidably mounted in grooves along an exterior side of the housing.

10. A vehicle air bag gas generator electrical connector as in claim 7 wherein the CPA member further comprises a latch detent section for retaining the CPA member at either the open position or the closed position.

11. A vehicle air bag gas generator electrical connector as in claim 10 wherein the latch detent section comprises an inwardly deflectable arm adapted to be located above a protrusion on the housing when the CPA member is in the open position and adapted to be located below the protrusion when the CPA member is in the closed position.

12. A vehicle air bag gas generator electrical connector as in claim 7 wherein the second section comprises a retaining surface which engages a retaining surface on the housing to retain the CPA member in the open position and prevents the CPA member from being moved from the open position to the closed position unless the second section is deflected inward by contact between the cam surface and the housing of the mating connector to disengage the retaining surfaces from each other.

13. A method of assuring a position of an electrical connector in a mating connector comprising steps of:

inserting a portion of the electrical connector into the mating connector;

moving a connector position assurance (CPA) member from an open position on a housing of the electrical connector towards a closed position;

deflecting a section of the CPA member by contact of the section with a-housing of the mating connector as the CPA member is moved from the open position towards the closed position; and

preventing the CPA member from reaching the closed position unless a latch on the housing of the electrical connector is located at a latched position, the step of preventing comprising the latch being located behind the section of the CPA member when the latch is not in its latched position to at least partially block deflection of the section by the housing of the mating connector.

14. A method as in claim 13 wherein the step of preventing further comprises locating a retaining surface of the section above a retaining surface of the housing when the CPA member is at the open position, and preventing the retaining surfaces from disengaging each other unless the section is deflected inward by the contact of the section with the housing of the mating connector.

15. A method as in claim 13 further comprising a detent locating the CPA member on the housing at the closed position.

16. A method as in claim 13 wherein the step of moving the CPA member towards the closed position comprises moving a rail section of the CPA member along an exterior side of the housing to move a shorting clip of the mating connector.

17. An electrical connector comprising:

a housing having a deflectable cantilevered mating connector latch arm, wherein the latch arm is movable between a latched position and an unlatched position;

electrical contacts connected to the housing; and

a connector position assurance (CPA) member movably mounted to the housing between an open position and a closed position, the CPA member comprising a first section adapted to move a shorting clip of a mating electrical connector and a deflectable second section, the second section comprising a cam surface which is adapted to contact a housing of the mating electrical connector when the electrical connector is inserted into the housing of the mating electrical connector and be deflected by the housing of the mating electrical connector, and wherein the deflectable second section is adapted to be further deflected as the CPA member is moved from the open position to the closed position.

18. An electrical connector as in claim 17 wherein the CPA member comprises an interference portion adapted to contact the latch arm when the latch arm is not in its latched position such that the CPA member is blocked from reaching the closed position unless the latch arm is in its latched position.

19. An electrical connector as in claim 17 wherein the deflectable second section is adapted to be deflected by the housing of the mating electrical connector in a first direction when the electrical connector is inserted into the housing of the mating electrical connector, and wherein the deflectable second section is adapted to be further deflected in the same first direction when the CPA member is moved from the open position to the closed position.

20. An electrical connector comprising:

a housing having a deflectable cantilevered mating connector latch arm, wherein the latch arm is movable between a latched position and an unlatched position;

electrical contacts connected to the housing; and

a connector position assurance (CPA) member movably mounted to the housing between an open position and a closed position, the CPA member comprising a deflectable section comprising a cam surface for contacting a housing of a mating electrical connector when the electrical connector is inserted into the mating electrical connector, and wherein the deflectable section is adapted to be deflected into a gap behind the latch arm and another portion of the housing of the electrical connector as the CPA member is moved from the open position to the closed position.

21. An electrical connector as in claim 20 wherein the CPA member comprises an interference portion adapted to contact the latch arm when the latch arm is not in its latched position such that the CPA member is blocked from reaching the closed position unless the latch arm is in its latched position.

22. An electrical connector as in claim 20 wherein the CPA member is adapted to move a shorting clip of the mating electrical connector when the CPA member is moved from the open position to the closed position.

23. An electrical connector as in claim 20 wherein the deflectable section is adapted to be deflected into the gap behind the latch arm by the housing of the mating electrical connector as the CPA member is moved from the open position to the closed position.