Universal prosthesis with cushioned ankle

• US 6,811,571 B1
• Filed: 06/01/2000
• Issued: 11/02/2004
• Est. Priority Date: 05/02/2000
• Status: Expired due to Term

• Current Assignee: Ossur hf
• Original Assignee: Ossur hf, Van L. Phillips
• Inventors: Phillips, Van L.
• Primary Examiner(s): SNOW, BRUCE EDWARD
• Application Number:
  US09/586,666
• Time in Patent Office: 1,615 Days
• Field of Search: 623/47, 623/49, 623/53, 623/55
• US Class Current: 623/55
• CPC Class Codes: A61F 2/66 Feet; Ankle joints
• CPC Class Codes: A61F 2/76 Means for assembling, fitting or testing prostheses, e.g. for measuring or balancing, e.g. alignment means
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/30462 retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2002/5001 Cosmetic coverings
• CPC Class Codes: A61F 2002/5007 having elastic means different from springs, e.g. including an elastomeric insert elastic coating A61F2002/3007; springs A61F2002/5072; plate-like springs for feet A61F2002/6657
• CPC Class Codes: A61F 2002/6621 Toes
• CPC Class Codes: A61F 2002/6628 Big toes
• CPC Class Codes: A61F 2002/665 Soles
• CPC Class Codes: A61F 2002/6685 S-shaped
• CPC Class Codes: A61F 2002/7862 Harnesses, straps for connecting prosthetic parts A61F2002/30462
• CPC Class Codes: A61F 2220/0041 using additional screws, bolts, dowels or rivets, e.g. connecting screws
• CPC Class Codes: A61F 2220/0075 sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable

Abstract

The invention provides a cushioned ankle prosthetic foot and a cosmesis having a slot between the big toe and adjacent toe to allow the amputee to wear thong sandals and the like. The cushioning desirably provides a smooth and more natural-feeling rollover from a heel-strike to a toe-off position and/or improved dynamic response characteristics. Advantageously, the prosthetic foot is configured so that it can be used as either a right or a left foot. Moreover, the cosmesis includes a toe reinforcement strap to desirably provide improved wear resistance to the cosmesis.

Claims

1. A prosthetic foot for providing a smooth and generally life like response to a wearer, comprising:

a foot plate comprising a plurality of symmetrically arranged spaced elongated toes;

an ankle plate positioned above said foot plate; and

a compressible block between said foot plate and said ankle plate and in mechanical communication with said foot plate and said ankle plate for transmitting forces imparted thereon by said foot plate and said ankle plate such that there is a smooth and natural rollover between heel-strike and toe-off as energy is cyclically stored and released in said prosthetic foot, said block having exposed sides coated with a sealant.

2. The prosthetic foot of claim 1, wherein said foot plate has a generally curvilinear shape.

3. The prosthetic foot of claim 1, wherein said foot plate is capable of flexing along its length.

4. The prosthetic foot of claim 1, wherein said foot plate comprises a vinyl ester based sheet molding compound.

5. The prosthetic foot of claim 1, where said toes of said foot plate are slightly upwardly curved.

6. The prosthetic foot of claim 1, wherein said foot plate comprises a middle toe and two outer toes.

7. The prosthetic foot of claim 6, wherein said outer toes are slightly inwardly curved.

8. The prosthetic foot of claim 1, wherein said ankle plate has an anterior section inclined in the direction towards said foot plate.

9. The prosthetic foot of claim 1, wherein said ankle plate is capable of flexing along its length.

10. The prosthetic foot of claim 1, wherein said ankle plate comprises a vinyl ester based sheet molding compound.

11. The prosthetic foot of claim 1, further comprising a connector coupled to said ankle plate for facilitating attachment of said prosthetic foot to a socket or pylon of the wearer.

12. The prosthetic foot of claim 1, further comprising a strap generally circumscribing said foot plate, said ankle plate and said block to control the stretching of said blocks.

13. The prosthetic foot of claim 1, wherein said block comprises a downwardly and outwardly sloping front face.

14. The prosthetic foot of claim 1, wherein said block comprises a downwardly and inwardly sloping rear surface.

15. The prosthetic foot of claim 1, wherein said block comprises a monolithic element.

16. The prosthetic foot of claim 1, wherein said block comprises polyurethane foam.

17. The prosthetic foot of claim 1, wherein said block comprises cellular foam.

18. The prosthetic foot of claim 1, wherein said block ha a density between about 150 kg/m³ to about 1500 kg/m³.

19. The prosthetic foot of claim 1, wherein said block has a density between about 300 kg/m³ to about 600 kg/m³.

20. The prosthetic foot of claim 1, further comprising an outer cosmesis housing said foot plate, said ankle plate and said block.

21. The prosthetic foot of claim 20, wherein said cosmesis comprises a toe region with a slot to form a big toe substantially aligned with one of said toes of said foot plate.

22. The prosthetic foot of claim 21, wherein said toe region of said cosmesis comprises a reinforcement strap.

23. The prosthetic foot of claim 22, wherein said reinforcement strap has a slot substantially aligned with said slot of said toe region of said cosmesis.

24. An artificial foot for providing a smooth and natural dynamic response during walking or running activities of a lower limb amputee, comprising:

a flexible lower foot plate having an upper surface and a lower surface, said foot plate comprising a toe section, an arch section and a heel section, said toe section comprising a plurality of toes spaced by a plurality of slots and a generally concave upward toe end, said arch section comprising a generally concave downward arch, said heel section comprising a generally concave upward heel end;

a flexible upper ankle plate having a top surface and a bottom surface and a length shorter than said foot plate, said bottom surface of said ankle plate being substantially parallel to said upper surface of said foot plate, said ankle plate being connected to an attachment member utilizing a bolt for facilitating attachment to a stump or pylon of the amputee, said bolt hog a longitudinal axis defining an attachment axis generally aligned with the vertical centerline of an imaginary ankle; and

a resilient ankle member composed of a compressible material and sandwiched between said foot plate and said ankle plate, said ankle member comprising an anterior section and a posterior section, said anterior section having a downwardly and outwardly sloping front face, said posterior section having a wedge shaped cut to form a first rear face substantially parallel with said attachment axis and a second rear face inwardly and downwardly inclined with respect to said first rear face.

25. The artificial foot of claim 24, wherein said toes are arranged in a symmetric configuration.

26. The artificial foot of claim 25, wherein said toes comprise a center toe and two outer toes.

27. The artificial foot of claim 24, wherein said foot plate and said ankle plate comprise a vinyl ester resin matrix with a substantially randomly arranged fiberglass fiber content.

28. The artificial foot of claim 24, wherein said ankle plate comprises a through hole in which said bolt resides.

29. The artificial foot of claim 24, wherein said second rear face of said ankle member contacts said upper face of said foot plate at a contact axis to space said contact axis from said heel end of said foot plate by a predetermined amount to provide enhanced plantar flexion.

30. The artificial foot of claim 24, wherein the angle between said first rear face and second rear face of said ankle member is about 60°

.

31. The artificial foot of claim 24, wherein the angle between said first rear face and second rear face of said ankle member is between about 45°

to about 75°

.

32. The artificial foot of claim 24, wherein the angle between said front face of said ankle member and a plane parallel to said first rear face of said ankle member is about 15°

.

33. The artificial foot of claim 24, wherein the angle between said front face of said ankle member and a plane parallel to said first rear face of said ankle member is between about 5°

to about 45°

.

34. The artificial foot of claim 24, further comprising a limit strap generally circumscribing a portion of said posterior section of said ankle member to control the maximum expansion of said posterior section of said ankle member.

35. The artificial foot of claim 34, wherein said limit strap comprises natural tubular nylon webbing.

36. The artificial foot of claim 34, wherein said limit strap comprises woven nylon.

37. A prosthetic foot for providing a smooth and generally life-like response to a wearer, comprising:

a foot plate comprising a plurality of symmetrically arranged spaced elongated toes;

an ankle plate positioned above said foot plate;

a compressible block between said foot plate and said ankle plate and in mechanical communication with said foot plate and said ankle plate for transmitting forces imparted thereon by said foot plate and said ankle plate such that the is a smooth and natural rollover between heel-strike and toe-off as energy is cyclically stored and released in said prosthetic foot; and

an outer cosmesis housing said foot plate, said ankle plate and said block, said cosmesis comprising a toe region with a slot to form a big toe substantially aligned with one of said toes of said foot plate.

38. The prosthetic foot of claim 37, wherein said foot plate has a generally curvilinear shape.

39. The prosthetic foot of claim 37, wherein said foot plate is capable of flexing along its length.

40. The prosthetic foot of claim 37, wherein said foot plate comprises a middle toe and two outer toes.

41. The prosthetic foot of claim 37, wherein said ankle plate has an anterior section inclined in a direction towards said foot plate.

42. The prosthetic foot of claim 37, wherein said ankle plate is capable of flexing along its length.

43. The prosthetic foot of claim 37, wherein said toe region of said cosmesis comprises a reinforcement patch.

44. The prosthetic foot of claim 43, wherein said reinforcement patch has a slot substantially aligned with said slot of said toe region of said cosmesis.

45. The prosthetic foot of claim 37, wherein said cosmesis has an inner sole that seats said foot plate.

46. The prosthetic foot of claim 37, wherein said cosmesis has an inner slot at said too region that receives said toes of said foot plate.

47. The prosthetic foot of claim 37, where said cosmesis comprises a urethane foam.

48. The prosthetic foot of claim 37, wherein said foam has a molded density of about 25 lb/ft³.

49. The prosthetic foot of claim 37, wherein said block comprises a downwardly and outwardly sloping front face.

50. The prosthetic foot of claim 37, wherein said block comprises a downwardly and inwardly sloping rear surface.