Process and device for picking up materials

• US 6,811,637 B2
• Filed: 03/21/2002
• Issued: 11/02/2004
• Est. Priority Date: 07/20/2001
• Status: Active Grant

• Current Assignee: Fameccanica Data SpA (The Procter & Gamble Company)
• Original Assignee: Fameccanica Data SpA (The Procter & Gamble Company)
• Inventors: Casuscelli, Giancarlo, Pelagatti, Pietro
• Primary Examiner(s): Osele, Mark A.
• Application Number:
  US10/101,713
• Publication Number:
  US 20030015296A1
• Time in Patent Office: 957 Days
• Field of Search: 156/157, 156/159, 156/304.1, 156/304.3, 156/502, 156/504, 156/267, 156/523, 156/516, 156/564, 156/569, 156/570, 156/573, 156/DIG.31, 156/285, 242/553
• US Class Current: 156/159
• CPC Class Codes: B65H 19/105 Opening of web rolls; Removing damaged outer layers; Detecting the leading end of a closed web roll
• CPC Class Codes: B65H 2301/46075 by adhesive tab
• CPC Class Codes: B65H 2301/543 processing waste material
• CPC Class Codes: Y10T 156/108 Flash, trim or excess removal
• CPC Class Codes: Y10T 156/1348 Work traversing type

Abstract

A source for supplying lengths of adhesive tape applies such adhesive elements with their outer surfaces facing outwards onto a gripping element consisting of a rotating drum. The drum in question applies the adhesive element on the outer surface of a reel of web material in such a way as to establish adhesive connection with the latter. As a result of a subsequent movement of the drum with respect to the reel, there is formed a loop of web material. Since the loop is separate from the reel, it can undergo a cutting action with the consequent formation of a free flap that can be used for unreeling the web material from the reel. After the web material has been unreeled for a certain stretch and the portion on which the aforesaid adhesive element was applied has been eliminated, on the same web material there may be applied a further adhesive element which is left uncovered for at least part of its surface provided with adhesive. The said further adhesive element is used for connecting the free leading end of the web material thus formed with the tail part of a web of homologous material coming from a reel which is in the process of running out, in the execution of a typical “fly-change” operation.

Claims

1. A process for picking up a material by acting on one surface of the same, comprising the operations of:

providing web material wound on a reel;

providing an adhesive element;

applying said adhesive element on the external surface of the reel in such a way as to establish adhesive connection with said material itself;

picking up said material by acting on said adhesive element;

producing a relative movement between said adhesive element and said reel in such a way as to determine the formation of a loop of web material withheld by said adhesive element and at a distance from said reel; and

cutting said web material at a point corresponding to said loop, so that said adhesive element may be used as a pick-up formation to determine unreeling of said web material from said reel.

2. The process of claim 1, wherein said relative movement involves a movement of rotation of said adhesive element with respect to said reel.

3. The process of claim 1, wherein said relative movement involves a movement of relative recession between said adhesive element and said reel.

4. The process of claim 1, comprising the operations of:

unreeling a certain stretch of said web material from said reel using said adhesive element as pick-up formation;

discarding at least one portion of said web material on which said adhesive element is applied;

providing a further adhesive element on said web material, causing said further adhesive element to have;

a first portion, which is proximal in the direction of unreeling of said web material from said reel and which is adhesively connected to said web material; and

a second portion, which is distal in the direction of unreeling of said web material from said reel and which is separated from said web material; and

cutting said web material between said first portion and said second portion of said further adhesive element, so that said second portion of said further adhesive element constitutes an adhesive formation for connection of said web material to a homologous web material.

5. The process of claim 4, comprising the operation of connecting said web material to a homologous web material using said second portion of said further adhesive element.

6. The process of claim 4, comprising the operation of cutting said web material between said first portion and said second portion of said further adhesive element with a cutting action exerted simultaneously throughout the width of said web material.

7. The process of claim 4, comprising the operation of withholding said further adhesive element by means of an action of vacuum retention.

8. The process of claim 1, comprising the operation of cutting said web material at a point corresponding to said loop with a cutting action exerted progressively in the direction of the width of the web material.

9. The process of claim 1, comprising the operations of forming said adhesive element and said further adhesive element by unwinding a reel of adhesive tape in the direction transverse to said web material.

10. The process of claim 1, comprising the operation of withholding said adhesive element by means of an action of vacuum retention.

11. A device for picking up a web material by acting on one surface thereof, comprising:

a reel having said web material wound thereon;

a source for supplying adhesive elements; and

a pick-up element for receiving said adhesive elements from said source and applying the adhesive elements on the surface of said web material so as to establish an adhesive connection to the web material itself, said pick-up element thus performing picking-up of said web material by acting on said adhesive elements, said source supplying adhesive elements having a substantially continuous surface, and said pick-up element comprising a vacuum pick-up formation that is able to act on said substantially continuous surface of said adhesive elements;

a supporting structure for supporting said reel with respect to which said pick-up element is able to perform a relative displacement so as to determine, in use, with said reel mounted on said supporting structure, the formation of a loop of web material withheld by one of said adhesive elements and held at a distance from the reel; and

a cutting element for cutting said web material at a point corresponding to said loop, so that said adhesive element may be used as a pick-up formation to determine unreeling of said web from said reel.

12. The device of claim 11, wherein said pick-up element is a rotary element, so that said relative displacement involves a movement of rotation of said pick-up element.

13. The device of claim 11, wherein said pick-up element is able to perform a movement of recession with respect to said structure for supporting the reel, so as to perform said relative movement.

14. The device of claim 11, wherein said pick-up element is able to act in a relationship of application of a tensile force on said adhesive elements that are applied on said web material for determining unreeling of said web material from the reel for a certain stretch;

and wherein;

a unit is provided for selectively discarding of at least one portion of web material on which said adhesive element has been applied;

said supply source is configured to supply further adhesive elements;

said pick-up element is configured to receive said further adhesive elements and to apply them on said web material, causing said further adhesive elements to have a first portion, proximal in the direction of unreeling of said web material from said reel, that is adhesively connected to said web material, and a second portion, distal in the direction of unreeling of said web material from said reel, that is separated from said web material; and

a further cutting element is provided for cutting said web material between said first portion and said second portion of said further adhesive elements, so that said second portion of said further adhesive elements constitutes an adhesive formation for adhesive connection of said web material to a homologous web material.

15. The device of claim 14, further comprising a splicing device for adhesively connecting said web material to said a homologous web material using said further adhesive elements.

16. The device of claim 15, wherein said splicing device is located in a lateral position with respect to said pick-up element.

17. The device of claim 16, wherein said pick-up element is capable of a general movement of relative approach to said splicing device.

18. The device of claim 14, wherein said further cutting element comprises a blade that is able to perform a cutting action that involves said web material simultaneously throughout its width.

19. The device of claim 14, wherein said discard unit is located in a position generically lower than said pick-up element.

20. The device of claim 14, wherein said discard unit has a feed inlet located in the vicinity of said pick-up element.

21. The device of claim 14, wherein said discard unit is a discard unit with suction action.

22. The device of claim 11, wherein said cutting element comprises a blade that is capable of a progressive cutting movement in the direction of the width of said web material.

23. The device of claim 22, wherein said cutting element comprises a rotating blade.

24. The device of claim 23, wherein said rotating blade rotates in a direction such as to draw onto itself said web material.

25. The device of claim 11, wherein said source for supplying adhesive elements comprises a device for supplying adhesive tape capable of performing a relative movement with respect to said pick-up element so as to deposit on said pick-up element stretches of adhesive tape of a selectively determined length.

26. The device of claim 11, wherein said source supplies tape which has adhesive on one of its faces, and in that said further adhesive elements are received on said pick-up element with said adhesive surface facing the outside of the pick-up element itself.

27. The device of claim 11, wherein said source supplies tape which has adhesive on one of its faces, and wherein said further adhesive elements are received on said pick-up element with said adhesive surface facing the outside of the pick-up element itself.

28. The device of claim 11, wherein said pick-up element comprises a drum rotating about a respective axis.

29. The device of claim 28, wherein said pick-up element is capable of performing movements of translation in a plane generically orthogonal to said axis of rotation.

30. The device of claim 11, wherein said structure for supporting said reel is located in a position generically higher than said pick-up element.

31. The device of claim 11, wherein said source for supplying adhesive elements is located in a lateral position with respect to said pick-up element.

32. The device of claim 31, wherein said splicing device is located in a lateral position with respect to said pick-up element and wherein said supply source and said splicing device are located on opposite sides of said pick-up element.

33. The device of claim 31, wherein said pick-up element is capable of a general movement of relative approach to said splicing device and wherein said supply source and said splicing device are located on opposite sides of said pick-up element.

34. The device of claim 11, wherein said pick-up element comprises a surface portion that is able to be brought to a level of subatmospheric pressure so as to apply an action of vacuum retention on said adhesive elements and/or said further adhesive elements.

35. The device of claim 34, wherein said portion has a general tile-like conformation.

36. The device of claim 35, wherein said pick-up element has a general cylindrical configuration, and said portion extends in general in the direction of the generatrices of said cylindrical surface.

37. The device of claim 11, comprising a frame having a volume of pre-determined overall dimensions, and wherein said structure for supporting the reel also supports a second reel on which a homologous web material is wound, said structure being mounted on said frame with a general capacity of movement, the arrangement being such that said reels may be kept constantly within the volume of overall dimensions defined by said frame.

38. The device of claim 11, wherein said supporting structure comprises:

a carousel part provided with distinct supporting elements for said reel and for a second reel on which a homologous web material is wound, the arrangement being such that one of said reels may be subjected to the action of said pick-up element, whilst the other of said reels ensures supply of said web material.

39. The device of claim 11, comprising a frame having a volume of pre-determined overall dimensions, and wherein said structure for supporting the reel also supports a second reel on which a homologous web material is wound, said structure being mounted on said frame with a general capacity of movement, the arrangement being such that said reels may be kept constantly within the volume of overall dimensions defined by said frame, and said supporting structure is configured for enabling automatic ejection of whatever remains of said reels once they have run out as a result of the fact that all the web material has been delivered.

40. The device of claim 11, wherein said supporting structure comprises:

a carousel part provided with distinct supporting elements for said reel and for a second reel on which a homologous web material is wound, the arrangement being such that one of said reels may be subjected to the action of said pick-up element, whilst the other of said reels ensures supply of said web material, and said supporting structure is configured for enabling automatic ejection of whatever remains of said reels once they have run out as a result of the fact that all the web material has been delivered.