Wire test method and apparatus

• US 6,812,712 B2
• Filed: 02/11/2003
• Issued: 11/02/2004
• Est. Priority Date: 05/02/2000
• Status: Expired due to Fees

• Current Assignee: Lectromechanical Design Company
• Original Assignee: Lectromechanical Design Company
• Inventors: Linzey, William G.
• Primary Examiner(s): Le, N.
• Assistant Examiner(s): Benson, Walter
• Application Number:
  US10/275,301
• Publication Number:
  US 20040124849A1
• Time in Patent Office: 630 Days
• Field of Search: 324/503, 324/539, 324/540, 324/541, 324/344, 340/459
• US Class Current: 324/541
• CPC Class Codes: G01R 31/008 on air- or spacecraft, railway rolling stock or sea-going vessels
• CPC Class Codes: G01R 31/58 Testing of lines, cables or conductors testing of electric windings G01R31/72

Abstract

A wire testing method and apparatus test wire in-situ in a rigidly installed state, such as an aircraft. An apparatus for rapidly switching the excitation voltage and ground compensates for stray currents. The apparatus outputs a stray current signal, a detected signal, and a difference signal indicative of a measurement with stray current signal removed.

Claims

1. A method of testing, in situ, a part of a wire for degradation, said wire including a conductor and insulation, said method comprising:

a. disposing a conductive medium on said part of said wire in situ,

b. providing a first test element in contact with said conductor of said wire;

c. providing a second test element in contact with said conductive medium;

d. testing said wire by alternately applying and removing a voltage to said first test element at a rate of at least 5 Hz;

e. when said testing determines the presence of a leakage current at one of said first test element and said second test element, determining said insulation to be degraded;

wherein said wire remains rigidly installed it situ during said steps a-e.

2. The method of testing a part of a wire as set forth in claim 1, wherein said conductive medium comprises water.

3. The method of testing a part of a wire as set forth in claim 1, further comprising:

enclosing said part of said wire in a jacket; and

performing said disposing step by introducing into said jacket said conductive medium.

4. The method of testing a part of a wire as set forth in claim 1, further comprising removing said conductive medium from said wire.

5. The method of testing part of a wire as set forth in claim 4, wherein said step of removing said conductive medium comprises vacuuming said conductive medium.

6. The method of testing part of a wire as set forth in claim 5, further comprising a step of directing pressure air toward said conductive medium.

7. The method of testing part of a wire as set forth in claim 1, wherein said conductive medium comprises a substance conductive in a fluid form and substantially non-conductive in a solid form.

8. The method of testing part of a wire as set forth in claim 7, wherein said substance is salt.

9. An apparatus for testing, in situ, a part of a wire for degradation, said wire including a conductor and insulation, said apparatus comprising:

a first test element in contact with said conductor of said wire in situ;

a second test clement in contact with a conductive medium on said part of said wire in situ; and

a test unit electrically coupled with said first test clement and said second test element;

wherein said test unit tests said part of said wire for degradation by detecting a current flowing along a path including said first test element, said conductive medium, and said second test element; and

wherein said test unit comprises;

a control signal source outputting a control signal;

a voltage supply circuit;

a measurement circuit for rectifying detected readings, comprising;

an ammeter, and

a primary measurement circuit having detectors including an in circuit detector and an out of circuit detector, said primary measurement circuit receiving, as an input, a measurement received from said ammeter;

a switching circuit for synchronously switching, under control of said control signal, said voltage supply circuit and said detectors of said measurement circuit for rectifying detected readings.

10. The apparatus for testing as set forth in claim 9, wherein said measurement circuit for rectifying detected readings further comprises a preliminary measurement circuit having detectors including a respective in circuit detector and a respective out of circuit detector, and wherein said means for synchronously switching also switches said detectors of said preliminary measurement circuit.

11. The apparatus for testing as set forth in claim 9, further comprising a test readout unit outputting an indication of a difference between measurements of said in circuit detector and said out of circuit detector of said primary measurement circuit.

12. The apparatus for testing as set forth in claim 10, further comprising a test readout unit outputting an indication of a difference between measurements of said in circuit detector and said out of circuit detector of said preliminary measurement circuit.

13. The apparatus for testing as set forth in claim 9, wherein said detectors each comprise a resistor connected to a RC circuit having a respective time constant, and wherein a frequency of said control signal is at least five times longer than said respective time constant for each of said detectors.

14. The apparatus for testing as set forth in claim 9, wherein said control signal is a square wave with a frequency in the range of 5-1000 Hz.

15. The apparatus for testing as set forth in claim 9, further comprising a jacket holding said conductive medium on said part of said wire.

16. The apparatus for testing a part of a wire as set forth in claim 15, further comprising means for removing said conductive medium from said jacket.

17. The apparatus for testing as set forth in claim 9, further comprising said conductive medium being water.

18. The apparatus for testing as set forth in claim 9, wherein said test unit further comprises:

a cable receptor and a selector;

said cable receptor being adapted to receive a cable connector of a cable that includes said wire and other wires, said wire and said other wires defining a plurality of wires of said cable;

said cable receptor including a plurality of elements, each of said elements being disposed so as to be electrically coupled with a corresponding one of said plurality of wires when said cable connector is disposed in said cable receptor; and

said selector switch electrically coupling said voltage supply circuit to a selected one of said elements of said cable receptor.