Configurations for an optical crossconnect switch

• US 6,813,057 B2
• Filed: 09/27/2001
• Issued: 11/02/2004
• Est. Priority Date: 09/27/2001
• Status: Expired due to Term

• Current Assignee: NeoPhotonics Corporation (Lumentum Holdings Inc.)
• Original Assignee: MEMX, Inc. (Lumentum Holdings Inc.)
• Inventors: Miller, Samuel
• Primary Examiner(s): Ben, Loha
• Application Number:
  US09/968,412
• Publication Number:
  US 20040169909A1
• Time in Patent Office: 1,132 Days
• Field of Search: 359/290, 359/291, 359/214, 359/224, 359/237, 359/247, 359/320, 359/298, 385/14, 385/15, 385/16, 385/17, 385/18, 385/22, 385/25, 385/31, 385/33, 310/36, 310/37, 348/770, 348/771, 348/742
• US Class Current: 359/290
• CPC Class Codes: G02B 6/3512 the optical element being reflective, e.g. mirror
• CPC Class Codes: G02B 6/3556 NxM switch, i.e. regular arrays of switches elements of matrix type constellation
• CPC Class Codes: G02B 6/356 in an optical cross-connect device, e.g. routing and switching aspects of interconnecting different paths propagating different wavelengths to (re)configure the various input and output links switching polarized beams G02B6/3594; power equalizers G02B6/356 and G02B6/3594; path selecting means H04Q11/0001
• CPC Class Codes: G02B 6/358 Latching of the moving element, i.e. maintaining or holding the moving element in place once operation has been performed; includes a mechanically bistable system

Abstract

The invention is directed to improved optical crossconnnect switch configurations and implementations. In one embodiment, a beam directing unit (600) includes an input port array (601), input fixed mirrors (604), an input movable mirror array (606), an output movable mirror array (608), output fixed mirrors (610) and an output port array (611). The pitch of the input mirror array (606) is one-half the pitch of the input port array (601) and the pitch of the output mirror array (601) and the pitch of the output mirror array (608) is one-half the pitch of the output port array (611). In addition, in a reference orientation, each of the mirrors of array (606) directs beams to a common centerpoint of output array (608), and each of the mirrors (608) directs beams to a common centerpoint of array (606).

Claims

1. An optical switch for optically connecting any of multiple first ports to any of multiple second ports, comprising:

a first array of first movable mirrors;

a second array of targets, wherein an optical beam is transmitted between a selected first port and a selected one of said targets via one of said first movable mirrors;

said first array of movable mirrors being operative such that each of said first movable mirrors directs an incident optical beam to substantially the same location relative to said second array under a reference condition, said first movable mirrors including a first mirror and a second mirror, where said first and second mirrors are disposed at different angular orientations, relative to optical beams incident on the respective first and second mirrors, under said reference condition.

2. An optical switch as set forth in claim 1, wherein said first array is a two-dimensional array where the first movable mirrors are distributed from side to side and top to bottom relative to an array support structure.

3. An optical switch as set forth in claim 1, wherein said first movable mirrors of said first array are disposed on a common substrate.

4. An optical switch as set forth in claim 1, wherein said first movable mirrors of said first array include a MEMS device.

5. An optical switch as set forth in claim 1, wherein said first movable mirrors of said first array are disposed on an array support structure and at least one of said first movable mirrors is adapted for translation and rotation, said translation involving movement of said mirror away from said array support structure and said rotation involving angular movement of said mirror relative to said array support structure.

6. An optical switch as set forth in claim 1, wherein said first array includes an array support structure where said first movable mirrors are disposed on an upper surface of said support structure and said upper surface is disposed at an oblique angle relative to a center axis or input beams transmitted between said first ports and said first array.

7. An optical switch as set forth in claim 6, wherein a normal line extending perpendicularly to said upper surface through a point of intersection of said center axis with said upper surface falls between said center axis and a line connecting said point of intersection and a centerpoint of said second array.

8. An optical switch as set forth in claim 7, wherein said normal line substantially bisects an angle subtended by said center axis and said line.

9. An optical switch as set forth in claim 1, wherein said targets comprise a number of second movable mirrors arranged such that said optical beam is transmitted between said selected first port and a selected second port via said one of said first movable mirrors and one of said second movable mirrors.

10. An optical switch as set forth in claim 1, wherein each of said first movable mirrors directs said incident optical beam to substantially a centerpoint of said second array under said reference condition.

11. An optical switch as set forth in claim 1, wherein said targets comprise a number of second movable mirrors including peripheral mirrors and central mirrors where said peripheral mirrors are disposed adjacent edges of said second array and said central mirrors are disposed interior of said peripheral mirrors relative to said second array and each of said first movable minors directs an incident optical beam to a common one of said central mirrors under said reference condition.

12. An optical switch as set forth in claim 11, wherein said common one of said central mirrors comprises a center mirror where said center mirror is at least as close to a centerpoint of said second array as any other one of said central mirrors.

13. An optical switch as set forth in claim 1, wherein said first ports are disposed in a port array having a port pitch and said first array has an array pitch, and said port pitch is different than said array pitch, said port pitch being a cross-sectional port array area relative to a first plane adjacent to the port array and orthogonal to a first center axis of first beams transmitted relative to the port array, and said array pitch being a cross-sectional array area relative to a second plane adjacent to the first array and orthogonal to a second center axis of second beam transmitted relative to the first array.

14. An optical switch as set forth in claim 13, wherein said port pitch is greater than said array pitch.

15. An optical switch as set forth in claim 1, further comprising means, disposed between the first ports and the first array, for changing the rate of separation with respect to path position of beams transmitted between various ones of the first ports and the first array.

16. An optical switch as set forth in claim 15, wherein said means for changing changes the rate of separation between a first value and a second value where one of said first and second values is zero.

17. An optical switch as set forth in claim 15, wherein said means for changing comprises reflective means for reflecting said beams between said first ports and said first array.

18. An optical switch as set forth in claim 1, wherein said second array comprises a number of second movable mirrors, said switch further including at least one axis of symmetry such that an optical pathway across a portion of the switch interface between the first ports and a second ports including the first array and the second array is symmetrical about the symmetry axis when projected onto a plane including the symmetry axis.

19. An optical switch as set forth in claim 1, wherein said second array comprises a number of second movable mirrors, said switch further including at least one axis of symmetry such that an optical pathway across a portion of the switch interface between the first ports and second ports including the first array and the second array is the same, as projected onto a plane orthogonal to the symmetry axis, when rotated 180 degrees about the symmetry axis.

20. An optical switch for optically connecting any of multiple first ports to any of multiple second ports, comprising:

a first array of first movable mirrors;

a second array of second movable mirrors, wherein an optical beam is transmitted between a selected one of said first ports and a selected one of said second ports via one of said first movable mirrors and one of said second movable mirrors;

said first array of first movable mirrors being operative such that each of said first movable mirrors requires substantially the same range of movement to direct incident optical beams to any one of the second movable mirrors.

21. An optical switch as set forth in claim 20, wherein said first array is a two-dimensional array where the first movable mirrors are distributed from side to side and top to bottom relative to an array support structure.

22. An optical switch as set forth in claim 20, wherein said first movable mirrors of said first array include a MEMS device.

23. An optical switch as set forth in claim 20, wherein said first movable mirrors of said first array are disposed on an array support structure and at least one of said first movable mirrors is adapted for translation and rotation, said translation involving movement of said mirror away from said array support structure and said rotation involving angular movement of said minor relative to said array support structure.

24. An optical switch as set forth in claim 20, wherein said first array includes an array support structure where said first movable mirrors arc disposed on an upper surface of said support structure and said upper surface is disposed at an oblique angle relative to a center axis of input beams transmitted between said first ports and said first array.

25. An optical switch as set forth in claim 24, wherein a normal line extending perpendicularly to said upper surface through a point of intersection of said center axis with said upper surface falls between said center axis and a line connecting said point of intersection and a centerpoint of said second array.

26. An optical switch as set forth in claim 25, wherein said normal line substantially bisects an angle subtended by said center axis and said line.

27. An optical switch as set forth in claim 20, wherein each of said first movable mirrors directs said incident optical beam to substantially a centerpoint of said second array under a reference condition.

28. An optical switch as set forth in claim 20, wherein said second movable mirrors include peripheral mirrors and central mirrors where said peripheral mirrors are disposed adjacent edges of said second array and said central mirrors are disposed interior of said peripheral mirrors relative to said second array and each of said first movable mirrors directs an incident optical beam to a common one of said central mirrors under a reference condition.

29. An optical switch as set forth in claim 28, wherein said common one of said central mirrors comprises a center mirror where said center mirror is at least as close to a centerpoint of said second array as any other one of said central mirrors.

30. An optical switch as set forth in claim 20, wherein said first ports are disposed in a port array having a port pitch and said first array has an array pitch, and said port pitch is different than said array pitch, said port pitch being a cross-sectional port array area relative to a first plane adjacent to the port array and orthogonal to a first center axis of first beams transmitted relative to the port array, and said array pitch being a cross-sectional array area relative to a second plane adjacent to the first array and orthogonal to a second center axis of second beam transmitted relative to the first array.

31. An optical switch as set forth in claim 30, wherein said port pitch is greater than said array pitch.

32. An optical switch as set forth in claim 20, further comprising means, disposed between the first ports and the first array, for changing the rate of separation with respect to path position of beams transmitted between various ones of the first ports and the first array.

33. An optical switch as set forth in claim 32, wherein said means for changing comprises reflective means for reflecting said beams between said first ports and said first array.

34. An optical switch as set forth in claim 32, wherein said means for changing changes the rate of separation between a first value and a second value where one of said first and second values is zero.

35. An optical switch as set forth in claim 20, wherein mirrors of at least one of said first array of first movable mirrors and said second array of second movable mirrors are disposed on a common substrate.

36. An optical switch for optically connecting any of multiple first ports to any of multiple second ports, comprising:

an array of first ports;

an array of first movable mirrors, wherein each one of said first movable mirrors is associated with a respective one of said first ports;

said array of first ports defining a cross-sectional port array area relative to a first plane transverse to a propagation axis of optical signals transmitted between said first ports and said first movable mirrors;

said array of first mirrors defining a cross-sectional mirror array area relative to a second plane transverse to said propagation axis of said optical signals transmitted between said first ports and said first mirrors;

said cross-sectional port array area being different than said cross-sectional mirror array area.

37. An optical switch as set forth in claim 36, wherein port array area is greater than said mirror array area.

38. An optical switch as set forth in claim 36, further comprising means, disposed between the first ports and the first mirrors, for changing the rate of separation with respect to path position of beams transmitted between various ones of the first ports and the first mirrors.

39. An optical switch as set forth in claim 38, wherein said means for changing changes the rate of separation between a first value and a second value where one of said first and second values is zero.

40. An optical switch as set forth in claim 38, wherein said means for changing comprises reflective means for reflecting said beams between said first ports and said first mirrors.

41. An optical switch for optically connecting any of multiple first ports to any of multiple second ports, comprising:

an array of first ports;

an array of first movable mirrors wherein each one of said first movable mirrors is associated with a respective one of said first ports;

said array of first ports defining a cross-sectional port array area relative to a first plane transverse to a propagation axis of optical signals transmitted between said first ports and said first mirrors;

said array of first mirrors having a mirror array area defined relative to the mirror array support structure;

said mirror array area being smaller than said cross-sectional port array area.

42. An optical switch as set forth in claim 41, further comprising means, disposed between the first ports and the first mirrors, for changing the rate of separation with respect to path position of beams transmitted between various ones of the first ports and the first mirrors.

43. An optical switch as set forth in claim 42, wherein said means for changing changes the rate of separation between a first value aid a second value where one of said first and second values is zero.

44. An optical switch as set forth in claim 42, wherein said means for changing comprises reflective means for reflecting said beams between said first ports and said first array.

45. An optical switch for optically connecting any of multiple first ports to any of multiple second ports, comprising:

an array of said first ports;

an array of first movable mirrors wherein each one of said first movable mirrors is associated with a respective one of said first ports;

an array of second ports;

an array of second movable mirrors wherein each one of said second movable mirrors is associated with a respective one of said second ports;

reflective means located in at least one of the following positions a) and b);

a) optically interposed between said array of first ports and said array of first movable mirrors; and

b) optically interposed between said array of second ports and said array of second movable mirrors,

wherein said array of first ports has a port array having a port pitch and said array of first movable mirrors has an array pitch, and said port pitch is different than said array pitch, said port pitch being a cross-sectional port array area relative to a first plane adjacent to the array of first ports and orthogonal to a first center axis of first beams transmitted relative to the array of first ports, and said array pitch being a cross-sectional array area relative to a second plane adjacent to the array of first movable mirrors and orthogonal to a second center axis of second beams transmitted relative to the array of first movable mirrors.

46. An optical switch as set forth in claim 45, wherein said reflective means comprises a single mirror optically associated with multiple parts.

47. An optical switch as set forth in claim 45, wherein said reflective means comprises multiple mirrors where each one of said multiple mirrors is associated with one port and one of said movable mirrors.

48. An optical switch as set forth in claim 45, wherein said port pitch is greater than said array pitch.

49. A method for use in configuring an optical switch for optically connecting any of multiple input ports to any of multiple output ports, comprising the steps of:

providing a first array of first movable mirrors on a first support structure;

providing a second array of second movable mirrors on a second support structure, wherein a given one of said first movable mirrors receives an optical beam transmitted along a first input axis and a given one of said second movable mirrors reflects said optical beam along a second output axis;

for a given switch geometry relative to orientations of the first and second axes and relative to the separation distance between respective ones of the second movable mirrors and between the first and second arrays, establishing an angular orientation of said first support structure relative to said first axis so as to minimize the maximum tilt angle required by said given one of said first mirrors to connect an input port associated with said given one of said first mirrors to said given one of said output ports, wherein said first movable mirrors are disposed on an upper surface of said first support structure and said upper surface is disposed at an oblique angle relative to a center axis of input beams transmitted between said input ports and said first array and a normal line extending perpendicularly to said upper surface through a point of intersection of said center axis with said upper surface falls between said center axis and a line connecting said point of intersection and a centerpoint of said second array.

50. A method as set forth in claim 49, wherein said given one of said first movable mirrors is disposed at a first extremity of said first array and said given one of said second movable minors is disposed at a second extremity of said second array opposite said first extremity.

51. A method as set forth in claim 49, wherein at least one of said first movable mirrors is adapted for translation and rotation, said translation involving movement of said mirror away from said first array support structure and said rotation involving angular movement of said mirror relative to said array first support structure.

52. A method as set forth in claim 49, wherein said normal line substantially bisects an angle subtended by said center axis and said line.

53. A method as set forth in claim 49, wherein each of said first movable mirrors directs an input beam to substantially a centerpoint of said second array under a reference condition.

54. A method as set forth in claim 49, wherein said second movable mirrors include peripheral mirrors and central mirrors where said peripheral mirrors are disposed adjacent edges of said second array and said central mirrors are disposed interior of said peripheral mirrors relative to said second array and each of said first movable mirrors directs an incident optical beam to a common one of said central mirrors under a reference condition.

55. A method as set forth in claim 54, wherein said common one of said central mirrors comprises a center mirror where said center mirror is at least as close to a centerpoint of said second array as any other one of said central mirrors.

56. An optical switch for optically connecting any of multiple first ports to any of multiple second ports, comprising:

a first array of first movable mirrors on a first support structure;

a second array of second movable mirrors on a second support structure;

wherein a given one of said first movable mirrors receives an optical signal transmitted along a first input axis and a given one of said second movable mirrors reflects said optical signal along the a second output axis;

said first and second axes and said first and second support structures having one of the following symmetries a) and b);

a) rotational symmetry wherein said first and second axes and said first and second support structures are symmetrical relative to a 180 degree rotation about a first symmetry axis; and

b) reflectional symmetry wherein said first and second axes and said first and second support structures are symmetrical about at least a second axis of symmetry, wherein the first support structure has a first centerpoint and the second support structure has a second centerpoint, and the first and second support structures are oriented such than;

i) a first angle is defined between a first line connecting the first and second centerpoints and a second line normal to an upper surface of the first support structure extending through the first centerpoint;

ii) a second angle is defined between the first line and a third line normal to an upper surface of the second support structure extending through the second centerpoint; and

iii) the first angle is substantially the same as the second angle.

57. An optical switch for optically connecting any of multiple first ports to any of multiple second ports, comprising:

an array of first movable minors on a first support structure, said first array having a first centerpoint;

a second array of second movable mirror on a second support structure, said second array having a second centerpoint;

said first support structure being oriented to define a first angle between a first line connecting said first and second centerpoints and a second line extending through said first centerpoint normal to said first support structure;

said second support structure being oriented to define a second angle between said first line connecting said first and second centerpoints and a third line extending through said second centerpoint normal to said second support structure; and

said first angle is substantially equal to said second angle.

58. An apparatus for use in connecting any of multiple first ports to any of multiple second ports, comprising:

a first array of first movable mirrors, each of said mirrors being movable from a reference orientation across a range of angular orientations for effecting connections between various pairings of said first and second ports, said reference orientation being associated with a common reference condition of said first array; and

a controller for controlling movement of said first movable mirrors;

wherein said reference orientation for each one of said mirrors is dependent on the position of said one of said mirrors within said first array.

59. An apparatus as set forth in claim 58, further comprising a second array of second movable mirrors, said first movable mirrors and second movable mirrors for effecting said connections.

60. An apparatus as set forth in claim 59, wherein each of said first movable mirrors, when in said reference orientation, directs incoming signals to a common location relative to said second array.