Conical stent

• US 6,818,015 B2
• Filed: 03/03/2003
• Issued: 11/16/2004
• Est. Priority Date: 11/27/1995
• Status: Expired due to Fees

• Current Assignee: Boston Scientific Corporation
• Original Assignee: Schneider (Europe) GmbH (Boston Scientific Corporation)
• Inventors: Hankh, Susanne, Gianotti, Marc, Hofmann, Eugen
• Primary Examiner(s): McDermott, Corrine
• Assistant Examiner(s): Phan, Hieu
• Application Number:
  US10/378,528
• Publication Number:
  US 20030139804A1
• Time in Patent Office: 624 Days
• Field of Search: 623/1-1-, 623/1.3, 623/1.23, 623/1.1, 623/1.31
• US Class Current: 623/1.16
• CPC Class Codes: A61F 2/90 characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2210/0076 multilayered, e.g. laminated structures
• CPC Class Codes: A61F 2230/0067 conical
• CPC Class Codes: A61F 2250/0037 differing in height or in length
• CPC Class Codes: A61F 2250/0039 differing in diameter
• CPC Class Codes: D04C 1/06 Braid or lace serving particular purposes
• CPC Class Codes: D10B 2509/06 Vascular grafts; stents

Abstract

The stent having a flexible self-expandable braided tubular wall having a proximal segment having an outer diameter, and a distal segment having an outer diameter smaller than the outer diameter of the proximal segment. An intermediate segment is formed between the proximal and distal segments, which forms a truncated cone of which the base is forming the proximal end of the intermediate segment and of which the top is forming the distal end of the intermediate segment. A covering layer is arranged within the tubular wall.

Claims

1. A body insertable prosthesis, including:

a tubular wall disposed about a longitudinal axis and including a first tubular segment having a first segment diameter;

wherein the tubular wall further includes a second tubular segment disposed distally of the first tubular segment, and the second tubular segment has a proximal end diameter substantially equal to the first segment diameter and is narrowed in the distal direction to a distal end diameter less than the proximal end diameter; and

wherein the first tubular segment is adapted to exert a first level of radial force therealong when the tubular wall is disposed within a body passageway, thereby to anchor the tubular wall within the body passageway.

2. The prosthesis of claim 1 wherein:

the tubular wall is radially contractible and radially expandable.

3. The prosthesis of claim 2 wherein:

the tubular wall is radially contractible responsive to application of an external force, and radially self-expands upon removal of the external force.

4. The prosthesis of claim 1 further including:

a third tubular segment disposed distally of the second tubular segment and having a third segment diameter substantially equal to said distal end diameter.

5. The prosthesis of claim 4 wherein:

the third tubular segment is adapted to exert a second level of radial force therealong less than the first level of radial force, and wherein the second tubular segment is adapted to exert radial force at a level that decreases in the distal direction, to provide a transition in radial force between the first tubular segment and the third tubular segment.

6. The prosthesis of claim 1 wherein:

the second tubular segment comprises a truncated conical segment.

7. The prosthesis of claim 1 wherein:

the second tubular segment comprises a first truncated conical segment and a second truncated conical segment.

8. The process of claim 7 wherein:

the tubular wall further includes a cylindrical segment disposed between the first truncated conical segment and the second truncated conical segment.

9. The prosthesis of claim 1 wherein:

the tubular wall is a unitary structure formed of at least one strand of a resilient material.

10. The prosthesis of claim 9 wherein:

the at least one strand of a resilient material comprises at least a first strand wound helically in a first direction, and a second strand wound helically in a second direction different from the first direction.

11. The prosthesis of claim 10 wherein:

the first and second strands are wound in opposite directions and interbraided with one another.

12. The prosthesis of claim 11 wherein:

the first and second strands form a steep angle with respect to the longitudinal axis, and the steep angle varies along the second tubular segment.

13. The prosthesis of claim 12 wherein:

the steep angle increases in the proximal direction along said second tubular segment.

14. The prosthesis of claim 9 wherein:

the tubular wall is radially contractible through application of a force to pull opposite ends thereof away from one another.

15. The prosthesis of claim 14 wherein:

the tubular wall further is adapted to radially self-expand from a radially contracted state in response to a release of said force.

16. The prosthesis of claim 1 further including:

a covering layer extended along at least the second tubular segment.

17. The prosthesis of claim 16 wherein:

the covering layer is elastic.

18. The prosthesis of claim 16 wherein:

the covering layer surrounds the tubular wall.

19. The prosthesis of claim 16 wherein:

the covering layer is extended proximally of the second tubular segment to cover at least a portion of the first tubular segment.

20. The prosthesis of claim 19 wherein:

at least a proximal portion of the first tubular segment remains free of said covering layer.

21. The prosthesis of claim 16 wherein:

the tubular wall further includes a third tubular segment disposed distally of the second tubular segment; and

the covering layer extends distally of the second tubular segment along at least a portion of the third tubular segment.

22. A process for forming a truncated conical segment in a radially expandable prosthesis, including:

providing a mandrel with an opening formed therein to define an inside surface, with a segment of the inside surface having a truncated conical shape;

providing a radially expandable tubular structure;

inserting the tubular structure into the opening to a predetermined position with a portion of the tubular structure surrounded by said segment of the inside surface; and

while maintaining the tubular structure in the predetermined position, radially expanding the tubular structure into a surface engagement with the inside surface, to form along said portion of the tubular structure a truncated conical shape substantially conforming to said segment of the inside surface.

23. The process of claim 22 further including:

with said portion of the tubular structure in the surface engagement with the inside surface, heating the tubular structure to cause said portion of the tubular structure to retain the truncated conical shape.

24. The process of claim 22 wherein:

the tubular structure has a proximal end and a distal end, and said radially expanding the tubular structure comprises moving the proximal and distal ends toward one another.

25. The process of claim 24 further including:

applying an axial force to pull the proximal and distal ends away from one another against an elastic restoring force to radially contract the tubular structure, wherein said inserting the tubular structure into the opening comprises maintaining the tubular structure in a radially contracted state against the restoring force; and

wherein said radially expanding the tubular structure comprises releasing the proximal and distal ends to allow the tubular structure to radially self-expand under the elastic restoring force.

26. A body insertable prosthesis, including:

a radially expandable tubular wall disposed about a longitudinal axis, and incorporating at least one truncated conical segment having a distal end with a distal end diameter and a proximal end with a proximal end diameter larger than the distal end diameter; and

a covering layer extended along the truncated conical segment.

27. The prosthesis of claim 26 wherein:

the covering layer is elastic, and surrounds the tubular wall.

28. The prosthesis of claim 26 wherein:

the elastic covering layer is disposed within the tubular wall.

29. The prosthesis of claim 26 wherein:

the tubular wall further includes a proximal segment disposed proximally of the truncated conical segment, and the elastic covering extends proximally of the truncated conical segment along at least a portion of the proximal segment.

30. The prosthesis of claim 26 wherein:

the tubular wall is radially self-expandable, and a radial force of the tubular wall increases in the proximal direction along the at least one truncated conical segment.

31. The prosthesis of claim 26 wherein:

the tubular wall further includes a proximal segment disposed proximally of the truncated conical segment, and having a proximal segment diameter substantially equal to the proximal end diameter.

32. The prosthesis of claim 31 wherein:

the tubular wall further includes a distal segment disposed distally of the truncated conical segment, and having a distal segment diameter substantially equal to the distal end diameter.

33. The prosthesis of claim 26 wherein:

the tubular wall is formed of a plurality of resilient strands.

34. The prosthesis of claim 33 wherein:

the strands are helically wound in first and second different directions.