Process for surface-treatment of hollow work having hole communicating with outside, and ring-shaped bonded magnet produced by the process

• US 6,819,211 B2
• Filed: 01/03/2002
• Issued: 11/16/2004
• Est. Priority Date: 02/26/1999
• Status: Expired due to Term

• Current Assignee: Neomax Co., Ltd. (Proterial Ltd.)
• Original Assignee: Neomax Co., Ltd. (Proterial Ltd.)
• Inventors: Yoshimura, Kohshi, Kikui, Fumiaki, Nishiuchi, Takeshi
• Primary Examiner(s): DONOVAN, LINCOLN D
• Application Number:
  US10/034,121
• Publication Number:
  US 20020102427A1
• Time in Patent Office: 1,048 Days
• Field of Search: 427/180-181, 427/142, 427/127, 427/191, 427/242, 427/230-231, 335/302-306, 335/301
• US Class Current: 335/302
• CPC Class Codes: C23C 10/02 Pretreatment of the material to be coated C23C10/04 takes precedence
• CPC Class Codes: C23C 10/34 Embedding in a powder mixture, i.e. pack cementation
• CPC Class Codes: H01F 41/026 protecting methods against environmental influences, e.g. oxygen, by surface treatment magnetic particles with skin H01F1/061, H01F1/09, H01F1/24, H01F1/33 and G11B5/706
• CPC Class Codes: Y10T 428/12063 Nonparticulate metal component
• CPC Class Codes: Y10T 428/12465 having magnetic properties, or preformed fiber orientation coordinate with shape

Abstract

A hollow work having a hole communicating with the outside and a fine metal powder producing material are placed into a treating vessel, where the fine metal powder producing material is brought into flowing contact with the surface of the work, thereby adhering a fine metal powder produced from the fine metal powder producing material to the surface of the work. The hollow work may be a ring-shaped bonded magnet. Thus, a film having an excellent corrosion resistance can be formed without use of a third component such as a resin and a coupling agent by providing an electric conductivity to the entire surface of the magnet, i.e., not only to the outer surface (including end faces) but also to the inner surface of the magnet and subjecting the magnet to an electroplating treatment.

Claims

1. A ring-shaped bonded magnet having a film layer made of a fine metal powder on the entire surface thereof, which is produced by a surface treating process comprising bringing a fine metal powder producing material into flowing contact with the surface of said ring-shaped bonded magnet, thereby adhering a fine metal powder produced from said fine metal powder producing material to the surface of said ring-shaped bonded magnet.

2. The ring-shaped bonded magnet according to claim 1, wherein said ring-shaped bonded magnet having the film layer made of the fine metal powder on the entire surface thereof has an L/D value equal to or larger than 1, wherein L represents a length of said magnet in a direction of a center axis of said magnet, and D represents an inside diameter of said magnet.

3. The ring-shaped bonded magnet having a plated film according to claim 1 or 2, which is produced by subjecting the ring-shaped bonded magnet having a film layer made of a fine metal powder on the entire surface thereof to an electroplating treatment.

4. A ring-shaped bonded magnet having a surface and comprising an outer layer consisting essentially of a fine metal powder on the entire surface thereof.

5. The ring-shaped bonded magnet according to claim 4, wherein said ring-shaped bonded magnet has an L/D value equal to or larger than 1, wherein L represents a length of said magnet in a direction of a center axis of said magnet, and D represents an inside diameter of said magnet.

6. A ring-shaped bonded magnet having a surface and comprising an outer layer consisting of a fine metal powder on the entire surface thereof.

7. The ring-shaped bonded magnet according to claim 6, wherein said ring-shaped bonded magnet has an L/D value equal to or larger than 1, wherein L represents a length of said magnet in a direction of a center axis of said magnet, and D represents an inside diameter of said magnet.