Automated cleansing sprayer

• US 6,820,821 B2
• Filed: 11/16/2001
• Issued: 11/23/2004
• Est. Priority Date: 04/13/2001
• Status: Active Grant

• Current Assignee: SC Johnson & Son Incorporated
• Original Assignee: SC Johnson & Son Incorporated
• Inventors: Shiesley, Craig F., Stonis, Luke C., Kovara, Terry M., Childs, Daniel K., Fryan, Michael C., Rathgeber, Martin, Aberegg, Dale, Gausmann, Keith H., Dittmer, Howard R., Elsie, Douglas, Dudley, Amber N., Varanasi, Padma P., Fahy, Cathal L., Linstedt, Brian K., Zach, Steven A., Neumann, Peter M., Krapfl, Clifford
• Primary Examiner(s): HWU, DAVIS D
• Application Number:
  US09/993,206
• Publication Number:
  US 20020148908A1
• Time in Patent Office: 1,103 Days
• Field of Search: 239/345, 239/379, 239/222.11, 239/67, 239/68, 239/69, 239/70, 239/71, 239/72, 239/95, 239/93, 239/225.1, 239/242, 239/240, 239/538, 239/569, 239/302, 239/271
• US Class Current: 239/222.11
• CPC Class Codes: A47K 3/281 Accessories for showers or bathing douches, e.g. cleaning devices for walls or floors of showers A47K3/30, A47K3/38, A47K3/40 take precedence
• CPC Class Codes: B05B 1/08 of pulsating nature, e.g. delivering liquid in successive separate quantities ; Fluidic oscillators
• CPC Class Codes: B05B 1/14 with multiple outlet openings B05B1/02, B05B1/26 take precedence; with strainers in or outside the outlet opening
• CPC Class Codes: B05B 12/02 for controlling time, or sequence, of delivery
• CPC Class Codes: B05B 15/62 Arrangements for supporting spraying apparatus, e.g. suction cups
• CPC Class Codes: B05B 3/02 with rotating elements electric spraying discharge apparatus characterised by having rotary outlet or deflecting elements B05B5/04
• CPC Class Codes: B05B 3/06 by jet reaction , i.e. creating a spinning torque due to a tangential component of the jet
• CPC Class Codes: B05B 3/10 discharging over substantially the whole periphery of the rotating member , i.e. the spraying being effected by centrifugal forces B05B3/082 takes precedence
• CPC Class Codes: B05B 3/1014 with a spraying edge, e.g. like a cup or a bell
• CPC Class Codes: B05B 3/1021 with individual passages at its periphery
• CPC Class Codes: B05B 3/1035 Driving means; Parts thereof, e.g. turbine, shaft, bearings

Abstract

The invention is an automated sprayer for spraying the walls of a bath and shower enclosure with a cleanser. The sprayer has a housing that can be mounted inside the shower enclosure and that defines a tray in which an inverted bottle of cleanser is stored. The bottom of the tray has a tube extending downwardly along a longitudinal axis through which the cleanser can pass. A motorized head disposed beneath the tube can be rotated about the axis for metering cleanser from the bottle and spraying cleanser outward. The sprayer includes timer circuitry that delays commencement of a spray for a set time and automatically stops spraying after a predetermined period. The sprayer also includes a system for signaling the beginning of a spray cycle including audio and visual alarms. An automated method of cleaning the shower enclosure is also disclosed.

Claims

1. An automated sprayer for spraying the walls of an enclosure with a cleanser, comprising:

a container suitable for storing the cleanser;

a tray suitable to receive the container in an inverted fashion;

a metering system for controlling flow of the cleanser;

a motorized spray head for spraying cleanser during a spray cycle;

a control for initiating the spray cycle and automatically terminating it; and

a timer coupled to the metering system for delaying activation thereof for a predetermined time after the spray cycle is initiated;

wherein the sprayer is configured so as to be mountable within the enclosure, and when so mounted can spray the cleanser even when the sprayer does not receive water from a water supply of a building in which the enclosure is located.

2. The sprayer of claim 1, wherein the container houses the cleanser.

3. The sprayer of claim 2, wherein the tray receives the container in an inverted fashion.

4. The sprayer of claim 3, wherein the tray includes an integral tube extending downwardly and through which cleanser can be metered by the metering system to the spray head.

5. The sprayer of claim 3, further comprising a hanger hook for mounting the sprayer on a shower spout.

6. The sprayer of claim 5, further comprising a suction cup for securing the sprayer to a wall of the enclosure.

7. The sprayer of claim 3, wherein the container has a mouth communicating with a tubular passage extending downward from the tray and wherein the tray includes a raised member for puncturing a seal covering an opening of the container.

8. The sprayer of claim 2, wherein the spray head is defined by an annular disk having a central opening with a seam between the cup and the disk.

9. The sprayer of claim 2, wherein the spray from the spray head can extend more than three feet from the sprayer.

10. The sprayer of claim 2, wherein the spray head is a rotatable fluidic oscillator.

11. The sprayer of claim 2, wherein the cleanser is pressurized.

12.The sprayer of claim 1, wherein the control is a switch.

17. The sprayer of claim 1, wherein the sprayer is suitable to be hung from a shower head and operates using battery power.

12. The sprayer of claim 12, wherein the timer is an electronic timing circuit.

13. The sprayer of claim 13, further comprising a user notification system including a light or sound alarm.

14. The sprayer of claim 14, wherein the notification system includes a light and a sound alarm.

15. The sprayer of claim 15, wherein depressing the switch while the timer is activated prevents the metering system from operating until reactivating the spray cycle.

16. The sprayer of claim 16, further comprising a housing containing the timer, switch and notification system.

18. An automated sprayer for spraying the walls of an enclosure with a cleanser, comprising:

a container suitable for storing the cleanser;

a tray suitable to receive the container in an inverted fashion;

a metering system for controlling flow of the cleanser;

a spray head for spraying cleanser during a spray cycle; and

a control for initiating the spray cycle and automatically terminating it;

wherein the metering system and spray head are provided by a rotatable dispensing cup disposed about a longitudinal axis and covered by an annular lid with an axial opening through which a tube extends for passage of the cleanser into the cup, the lid being attached to the cup at points spaced about the rim of the cup.

19. The sprayer of claim 19, wherein the metering system further includes a ball valve.

20. The sprayer of claim 19, wherein the control is a switch for activating a motor to which the cup is mounted.

21. The sprayer of claim 21 further including timing circuitry for deenergizing the motor after a predetermined time period.

22. An automated sprayer for spraying the walls of an enclosure with a cleanser, comprising:

a container suitable for storing the cleanser;

a tray suitable to receive the container in an inverted fashion;

a metering system for controlling flow of the cleanser;

a spray head for spraying cleanser during a spray cycle; and

a control for initiating the spray cycle and automatically terminating it;

wherein the metering system further includes an inertial valve rotatable along a longitudinal spin axis to unseat a ball valve.

23. The sprayer of claim 23, wherein the inertial valve includes upper and lower plates hinged together and having one or more weights that are driven outward by centrifugal force when the plates are rotated so as to move the plates apart, the inertial valve having a pin attached to the upper plate along the axis for contacting and unseating the ball valve.

24. The sprayer of claim 24, wherein the control is a switch for activating a motor coupled to the lower plate along the spin axis and timing circuitry for deenergizing the motor after a predetermined time period.

25. An automated sprayer for spraying the walls of an enclosure with a cleanser, comprising:

a container suitable for storing the cleanser;

a tray suitable to receive the container in an inverted fashion;

a metering system for controlling flow of the cleanser;

a spray head for spraying cleanser during a spray cycle; and

a control for initiating the spray cycle and automatically terminating it;

wherein the spray head includes a disk rotatable about a longitudinal spin axis and having an axial recess at its center in fluid communication with passages leading radially from the recess to ports at the periphery of the disk.

26. The sprayer of claim 26, wherein the control is a switch for activating a motor coupled to the disk along the spin axis and timing circuitry for deenergizing the motor after a predetermined time period.

27. An automated sprayer for spraying the walls of an enclosure with a cleanser, comprising:

a container suitable for storing the cleanser;

a tray suitable to receive the container in an inverted fashion;

a metering system for controlling flow of the cleanser;

a motorized spray head for spraying cleanser during a spray cycle; and

a control for initiating the spray cycle and automatically terminating it;

wherein the sprayer is configured so as to be mountable within the enclosure, and when so mounted can spray the cleanser even when the sprayer does not receive water from a water supply of a building in which the enclosure is located;

wherein the container houses the cleanser; and

wherein the metering system includes a solenoid valve.

28. An automated sprayer for spraying the walls of an enclosure with a cleanser, comprising:

a container suitable for storing the cleanser;

a tray suitable to receive the container in an inverted fashion;

a metering system for controlling flow of the cleanser;

a spray head for spraying cleanser during a spray cycle; and

a control for initiating the spray cycle and automatically terminating it;

wherein the spray head is an impeller rotatable about a longitudinal axis and having an axial opening at its center and oppositely facing nozzles at its ends.

29. An automated sprayer for spraying the walls of an enclosure with a cleanser, comprising:

a container suitable for storing the cleanser;

a tray suitable to receive the container in an inverted fashion;

a metering system for controlling flow of the cleanser;

a spray head for spraying cleanser during a spray cycle; and

a control for initiating the spray cycle and automatically terminating it;

wherein the spray head is a deflector plate having a radial surface tapering toward its periphery.

30. The sprayer of claim 30, wherein the deflector plate is rotatable about a longitudinal spin axis and wherein the control is a switch for activating a motor coupled to the deflector plate along the spin axis and timing circuitry for deenergizing the motor after a predetermined time period.

31. An automated sprayer for spraying the walls of an enclosure with a cleanser, comprising:

a container suitable for storing the cleanser;

a tray suitable to receive the container in an inverted fashion;

a metering system for controlling flow of the cleanser;

a spray head for spraying cleanser during a spray cycle; and

a control for initiating the spray cycle and automatically terminating it;

wherein the metering valve is solenoid selectively operable to obstruct the passage and allow the cleanser to the spray head having a plurality of radial nozzles.

32. An automated sprayer for spraying the walls of an enclosure with a cleanser, comprising:

a container containing a cleanser;

a metering system for controlling flow of the cleanser out of the container;

a spray dish for spraying cleanser during a spray cycle, the dish having a cover over it that is connected to a drive shaft, the dish also having at least one side opening;

the dish being operatively linked to the cover to rotate therewith; and

a control for initiating the spray cycle.

33. The sprayer of claim 33, wherein the dish has at least two side openings which are of different size or shape with respect to each other.

34. The sprayer of claim 33, wherein the sprayer further comprises a motor positioned over the dish.

37. The sprayer of claim 33, wherein the dish has a flexible string connected thereto to deflect liquid exiting a side opening.

38. The sprayer of claim 33, wherein the dish has a vane positioned on an interior surface of the dish.

35. The sprayer of claim 35, wherein the container is connected to a fill tube for passing a liquid to the dish.

36. The sprayer of claim 36, wherein the motor is connected to the cover via a hollow drive shaft, and a fill tube passes from the container through the drive shaft.

39. An automated sprayer for spraying the walls of an enclosure with a cleanser, comprising:

a container containing a cleanser;

a nest for receiving the container, the nest having an upwardly facing piercing post for piercing a closure of the container;

a metering system for controlling flow of the cleanser out of the container;

a spray dish for spraying cleanser during a spray cycle; and

a control for initiating the spray cycle.

40. The sprayer of claim 40, wherein the container and piercing post are constructed and arranged so that if the container is positioned in an assembled state with the piercing post, and then removed from the piercing post, the resulting construct will not permit re-assembly in a defect-free manner.

41. A container for use with the sprayer of claim 41, wherein the container has adjacent its mouth a flange selected from the group of a break off flange and a pivotable flange.

42. An automated sprayer for spraying the walls of an enclosure with a cleanser, comprising:

a container containing a cleanser;

a metering system for controlling flow of the cleanser out of the container;

a spray dish for spraying cleanser during a spray cycle;

the dish having a cover over it through which extends a drive shaft, the dish also having at least one side opening; and

a control for initiating the spray cycle;

wherein the container has an outlet with two parallel passages, one of which has a restriction at an upstream end of that passage.

43. The sprayer of claim 43, wherein the sprayer is configured so as to be mountable wholly within the enclosure, and when so mounted can spray the cleanser even when the sprayer does not receive water from a water supply of a building in which the enclosure is located.

44. An automated sprayer for spraying the walls of an enclosure with a cleanser, comprising:

a container suitable for storing the cleanser;

tray suitable to receive the container in an inverted fashion;

a metering system for controlling flow of the cleanser;

a spray head for spraying cleanser during a spray cycle; and

a control for initiating the spray cycle and automatically terminating it;

wherein the container comprises;

a bottom wall;

a side wall extending from the bottom wall and surrounding an internal cavity that contains the cleanser;

a mouth adjacent an end of the container opposite the bottom wall; and

a dish integrally formed in an outer surface of the bottom wall, the dish having a support platform suitable for supporting soap thereon when the container is inverted, and a sloped drain channel.

45. An automated sprayer for spraying the walls of an enclosure with a cleanser, comprising:

a container containing a cleanser;

a metering system for controlling flow of the cleanser;

a motorized spray head for spraying cleanser during a spray cycle;

a control for automatically controlling spraying of the cleanser out the sprayer; and

a timer coupled to the metering system for delaying activation thereof for a predetermined time after the spray cycle is initiated;

wherein the sprayer is configured so as to be mountable wholly within the enclosure, and when so mounted can spray the cleanser even when the sprayer does not receive water from a water supply of a building in which the enclosure is located;

wherein the sprayer is configured to operate using battery power.