Modular, robotic road repair machine

• US 6,821,052 B2
• Filed: 10/09/2001
• Issued: 11/23/2004
• Est. Priority Date: 10/09/2001
• Status: Expired due to Fees

• Current Assignee: William Harrison Zurn
• Original Assignee: William Harrison Zurn
• Inventors: Zurn, William Harrison
• Primary Examiner(s): Pezzuto, Robert E.
• Assistant Examiner(s): Pechhold, Alexandra K.
• Application Number:
  US09/972,347
• Publication Number:
  US 20030069668A1
• Time in Patent Office: 1,141 Days
• Field of Search: 404/84.05, 404/84.1, 404/84.2, 404/84.5, 404/84.8, 404/101, 404/100, 404/72, 404/90, 404/92, 404/95, 700/245
• US Class Current: 404/84.5
• CPC Class Codes: E01C 19/006 by laser or ultrasound
• CPC Class Codes: E01C 23/06 Devices or arrangements for working the finished surface working freshly laid paving E01C19/42 - E01C19/44, E01C23/02; mining picks E21C35/18; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
• CPC Class Codes: E01C 23/07 Apparatus combining measurement of the surface configuration of paving with application of material in proportion to the measured irregularities measuring means only E01C23/01 G01B

Abstract

A combination asphalt/concrete surface repair machine. The machine is a direction-finding, wheeled, transportable vehicle, which is a self-regulating, repair machine, controlled by a complex central computer. The machine is capable of being attached to and hauled by another faster vehicle (i.e., truck) if necessary. This machine is guided by a positioning device, which uses advanced radar and laser technology to place the machine above every position of the road surface to be repaired. The machine uses data from seismic or radar analysis carried out in preparation for repairing the road surface by the use of robotic modules within the machine. This technology can also be used to build new roads, racetracks, airport runways, sidewalks, driveways, parking lots, etc. Multiple construction or repair functions are provided within one machine.

Claims

1. A robotic, modular road repair machine comprising:

a movable vehicle having at least one slot defined by predetermined dimensions designed to receive a work module;

at least two work modules each having predetermined dimensions adapted to fit within each said slot, wherein a first of said work modules is capable of being removed from one of said at least one slots and being replaced by a second of said at least two work modules;

means for robotically moving said at least one of said work modules between a working position and an inoperative position; and

means for controlling said means for robotically moving and for controlling actuation of said at least one work module.

2. The road repair machine of claim 1, further comprising a plurality of said slots and a plurality of said work modules, wherein each said slot has the same predetermined dimensions and each said work module has substantially the same predetermined dimensions.

3. The road repair machine of claim 2, wherein said work modules may be interchanged among various slots, and wherein said means for controlling keeps track of positions of said respective work modules for controlling said actuation of said work modules and said movement of said work modules between working and inoperative positions.

4. The road repair machine of claim 2, wherein at least two of said work modules have different functions, said work modules being selected from the group consisting of:

radar/seismic module, sawing module, drilling module, asphalt filling module, level sensing module, sweeping module, tack coat module, concrete filling module, digging module, grinder module, rolling module, surveying module and crack and joint sealing module.

5. The road repair machine of claim 1, further comprising a machine engine for driving movement of said machine.

6. The road repair machine of claim 1, further comprising at least one hopper for containing a road repair material to be delivered to at least one said module for filling defects;

and means for conveying the repair material from said at least one hopper to said at least one module.

7. The road repair machine of claim 6, wherein said at least one hopper is modular and may be interchanged among various locations in said machine.

8. The road repair machine of claim 1, further comprising a liquid storage tank for supplying liquid to at least one said module;

and means for transporting said liquid between said liquid storage tank and said at least one module.

9. The road repair machine of claim 1, wherein at least two of said at least two work modules have different functions.

10. The road repair machine of claim 9, wherein said work modules are selected from the group consisting of:

radar/seismic module, sawing module, drilling module, asphalt filling module, level sensing module, sweeping module, tack coat module, concrete filling module, digging module, grinder module, rolling module, surveying module and crack and joint sealing module.

11. The road repair machine of claim 9, wherein said work modules may be interchanged among various slots, and wherein said means for controlling keeps track of positions of said respective work modules for controlling said actuation of said work modules and said movement of said work modules between working and inoperative positions.

12. The road repair machine of claim 9, wherein at least two of said work modules have different functions, said work modules being selected from the group consisting of:

radar/seismic module, sawing module, drilling module, asphalt filling module, level sensing module, sweeping module, tack coat module, concrete filling module, digging module, grinder module, rolling module, surveying module and crack and joint sealing module.

13. A system for efficiently repairing road surfaces;

said system comprising;

a relatively large machine including a movable vehicle having multiple slots, each defined by predetermined dimensions designed to receive a work module;

multiple work modules having predetermined dimensions adapted to fit within each said slot, and wherein at least one of said modules comprises a surveying module;

means for robotically moving said work modules between a working position and an inoperative position; and

means for controlling said means for robotically moving and for controlling actuation of said work modules; and

a relatively small machine including a movable vehicle having at least one slot defined by predetermined dimensions matching said predetermined dimensions of said slots included in said relatively large machine;

wherein said surveying module may be removed from said large machine and placed in said slot of said small machine to conduct surveying operations prior to road repair, and then removed from said small machine and replaced in a slot of said large machine for use during road repair operations.

14. The system of claim 13, wherein said surveying module is a radar/seismic module.

15. A robotic, modular road repair machine comprising:

a movable vehicle having a plurality of slots, each defined by predetermined dimensions designed to receive a work module;

a plurality of work modules having predetermined dimensions adapted to fit within each said slot;

means for robotically moving said work modules between a working position and an inoperative position; and

means for controlling said means for robotically moving and for controlling actuation of said at least one work module.

16. A robotic, modular road repair machine comprising:

a movable vehicle having at least one slot defined by predetermined dimensions designed to receive a work module;

at least one work module having predetermined dimensions adapted to fit within each said slot;

means for robotically moving said at least one work module between a working position and an inoperative position;

means for controlling said means for robotically moving and for controlling actuation of said at least one work module;

at least one hopper for containing a road repair material to be delivered to at least one said module for filling defects; and

means for conveying the repair material from said at least one hopper to said at least one module, wherein said at least one hopper is modular and may be interchanged among various locations in said machine.

17. A robotic, modular road repair machine comprising:

a movable vehicle having at least two one slots, each defined by predetermined dimensions designed to receive a work module;

at least one work module having predetermined dimensions adapted to fit within each said slot, wherein said at least one work module may be readily removed from a first of said at least two slots and inserted into a second of said at least two slots;

means for robotically moving said at least one work module between a working position and an inoperative position; and

means for controlling said means for robotically moving and for controlling actuation of said at least one work module.