Electromagnetic device

• US 6,822,363 B2
• Filed: 04/09/1998
• Issued: 11/23/2004
• Est. Priority Date: 05/29/1996
• Status: Expired due to Fees

• Current Assignee: ABB AB (ABB Limited)
• Original Assignee: ABB AB (ABB Limited)
• Inventors: Leijon, Mats
• Primary Examiner(s): MULLINS, BURTON S
• Application Number:
  US08/952,993
• Publication Number:
  US 20020063487A1
• Time in Patent Office: 2,420 Days
• Field of Search: 310/179, 310/180, 310/184, 310/195-196, 310/198-208, 310/213, 310/254, 310/258, 290/1.R, 174/DIG-13-
• US Class Current: 310/196
• CPC Class Codes: H01F 2027/329 Insulation with semiconducting layer, e.g. to reduce corona effect
• CPC Class Codes: H01F 2029/143 with control winding for generating magnetic bias
• CPC Class Codes: H01F 27/288 Shielding
• CPC Class Codes: H01F 27/323 Insulation between winding turns, between winding layers
• CPC Class Codes: H01F 27/34 Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields
• CPC Class Codes: H01F 29/14 with variable magnetic bias amplitude modulation by means of variable impedance element H03C1/08 ; magnetic amplifiers H03F; circuits for automatic telephonic communication H04M3/00
• CPC Class Codes: H01F 3/10 Composite arrangements of magnetic circuits
• CPC Class Codes: H01F 3/14 Constrictions; Gaps, e.g. air-gaps in magnetic shunt paths H01F3/12
• CPC Class Codes: H02H 3/025 Disconnection after limiting, e.g. when limiting is not sufficient or for facilitating disconnection
• CPC Class Codes: H02K 15/00 Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
• CPC Class Codes: H02K 15/12 Impregnating, heating or drying of windings, stators, rotors or machines
• CPC Class Codes: H02K 2203/15 Machines characterised by cable windings, e.g. high-voltage cables, ribbon cables
• CPC Class Codes: H02K 3/14 with transposed conductors, e.g. twisted conductors
• CPC Class Codes: H02K 3/28 Layout of windings or of connections between windings windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32
• CPC Class Codes: H02K 3/40 for high voltage, e.g. affording protection against corona discharges
• CPC Class Codes: H02K 3/48 in slots
• CPC Class Codes: H02K 9/19 for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
• CPC Class Codes: Y10S 174/13 High voltage cable, e.g. above 10kv, corona prevention
• CPC Class Codes: Y10S 174/14 having a particular cable application, e.g. winding
• CPC Class Codes: Y10S 174/20 Stator
• CPC Class Codes: Y10S 174/24 : in an inductive device, e.g. reactor, electromagnet
• CPC Class Codes: Y10S 174/25 : Transformer
• CPC Class Codes: Y10S 174/26 : having a plural-layer insulation system

Abstract

An electromagnetic device comprises a magnetic field generating electrical circuit including a winding (1) having at least one electrical conductor (2). The winding comprises a solid insulation (4) surrounded by outer and inner layers (3, 5) serving for equalization of potential and having semiconducting properties. Said at least one electrical conductor (2) is arranged interiorly of the inner semiconducting layer (3). The invention also relates to methods for electric field control and production of a magnetic circuit as well as use of a cable for obtaining a winding.

Claims

1. A high voltage electromagnetic device comprising a winding, wherein said winding comprises a flexible cable including at least one current-carrying conductor including a plurality of insulated conductive elements and at least one uninsulated conductive element and a magnetically permeable, electric field confining insulating cover surrounding the conductor in contact with the at least one uninsulated element, said cable forming at least one uninterrupted turn in the corresponding winding of said device.

2. The device of claim 1, wherein the cover comprises an insulating layer surrounding the conductor and an outer layer surrounding the insulating layer, said outer layer having a conductivity for establishing an equipotential surface around the conductor.

3. The device of claim 1, wherein the cover comprises a plurality of layers joined together to form a monolithic structure including an insulating layer and wherein said joined together plurality of layers are substantially void fre.

4. The device of claim 1, wherein the cover comprises a plurality of layers joined together to form a monolithic structure wherein the joined together layers have substantially the same temperature coefficient of expansion.

5. The device of claim 1, wherein the cover comprises a plurality of layers joined together to form a monolithic structure such that the device is operable at 100% overload for two hours.

6. The device of claim 1, wherein the cover is operable to render the cable free of sensible end winding loss.

7. The device of claim 1, wherein the cover is operable to render the cable free of partial discharge and field control.

8. An electromagnetic device comprising a magnetic field generating electric circuit including at least one electric conductor for producing when energized an electric field and having an insulation system comprising a magnetically permeable electric field confining insulating covering surrounding the conductor including a solid insulation material and at least one layer having an electric conductivity higher than the insulation to equalize potential and to enclose the electric field, inwardly of the at least one layer, wherein the at least one layer comprises an inner layer surrounding the conductor, and the inner layer has an electrical conductivity lower than the conductivity of the conductor for equalizing the electrical field exteriorly of the inner layer, and wherein said conductor comprises a plurality of insulated conductive elements and at least one uninsulated conductive element in electrical contact with the inner layer.

9. The device according to claim 8, wherein said at least one conductor forms at least one induction turn.

10. The device according to claim 8, wherein at least one of the inner layer and the outer layer has a resistivity in the range of at least one of about 10⁻

6 cm and bout 10 k cm, about 10<sup>−

3</sup> and about 1000 cm, and about 1 and about 500 cm.

11. The device according to claim 8, wherein at least one of the inner layer and the outer layer has a resistance in a range of about 50μ

and about 5.

12. The device according to claim 8, wherein the solid insulation at least one of the inner layer and the outer layer are formed of polymeric materials.

13. The device according to claim 8, wherein the inner layer and at least one of the outer layer and the solid insulation are rigidly connected to each other an along interface therebetween.

14. The device according to claim 8, wherein the inner layer and at least one of the outer layer and the solid insulation are formed by materials having substantially equal thermal coefficients of expansion.

15. The device according to claim 8, wherein the solid insulation comprises an extruded layer.

16. The device according to claim 15, wherein at least one of the inner layer and the outer layer comprises an extruded layer simultaneously formed with the extruded layer of the solid insulation.

17. The device according to claim 8, wherein the conductor and the insulation system comprises a winding in the form of a flexible cable.

18. The device according to claim 8, wherein the conductor has an area in a range of about 2 and about 3000 mm² and the cable has an external diameter in a range of about 20 and about 250 mm.

19. The device according to claim 8, wherein at least one of the inner layer and the outer layer comprises a polymeric material including an electrically conducting component.

20. The device according to claim 8, wherein the insulation system is operable at high voltage in excess of at least one 10 kV, 36 kV and 72.5 kV.

21. The device according to claim 8, wherein the outer layer is divided into a plurality of parts, separately connected to at least one of ground or otherwise a relatively low potential.

22. The device according to claim 8, comprising at least two galvanically separated concentrically wound windings.

23. The device according to claim 8, said device comprising a rotating electric machine.

24. The machine according to claim 23, further comprising at least one of a stator and rotor forming a magnetic field generating electrical circuit for said machine.

25. The machine according to claim 23, wherein the magnetic field generating circuit comprises at least one magnetic core having slots for receiving the winding.

26. The machine according to claim 25 wherein the machine has a coil-end-region and the electrical field outside the insulation system is about zero in the slots and in the coil-end-region when an outer layer of the insulation system is grounded.

27. The machine according to claim 23, wherein the slots have the shape of cylindrical openings separated by a narrower waist portions therebetween.

28. The machine according to claim 27, wherein the slots have a cross section which decreases inwardly of the magnetic core.

29. The machine according to claim 28, wherein the slots have a cross section which decreases.

30. The machine according to claim 23, comprising at least one of a generator, a motor, a synchronous compensator, a transformer and a reactor.

31. The method according to claim 23, wherein the magnetic field generating circuit is arranged in at least one of a stator and a rotor of a rotating electric machine including a magnetic core having slots for the winding, said slots being formed with openings, the winding comprising a flexible cable threaded into the openings.

32. An electromagnetic device comprising a magnetic field generating electric circuit including at least one electric conductor for producing an electric field when energized and an insulation system surrounding the conductor, wherein the insulation system comprises an electric insulation formed by a solid insulating material and inwardly thereof an inner layer, said at least one electric conductor being located inwardly of the inner layer, the inner layer having an electric conductivity lower than the electric conductor for equalizing the electric field exteriorly of the inner layer, wherein said conductor comprises a plurality of insulated conductive elements and at least one uninsulated conductive element in electrical contact with the inner layer.

33. The device according to claim 32, wherein the insulation system further comprises an outer layer having an electric conductivity which is higher than the insulation to equalize and enclose the electric field inwardly of the outer layer.

34. The device according to claim 32, wherein the insulation system includes an outermost layer having an electric conductivity higher than the insulation.

35. The device according to claim 34, wherein the inner and outermost layers are formed of semiconducting materials.

36. An electromagnetic device comprising at least one electric conductor having an insulation system comprising an insulated covering surrounding the conductor, including an inner layer of semiconducting material, an outer layer of semiconducting material and a solid insulation material between the inner and outer layers, the inner and outer layers and the solid insulation having substantially the same thermal properties, wherein said at least one electric conductor comprises a plurality of insulated conductive elements and at least one uninsulated conductive element in electrical contact with the inner layer.

37. A method for electric field control in an electromagnetic device comprising a magnetic field generating circuit having at least one winding for producing, when energized, an electric field, including least one electric conductor and an electric insulation externally thereof, wherein the insulation is formed by a solid insulation material and an outer layer externally of the insulation material, said outer layer being connected to a relatively low potential and having an electrical conductivity higher than the conductivity of the insulation and lower than the conductivity of the electrical conductor for equalizing potential and confining the electrical field within the outer layer, wherein said at least one electric conductor comprises a plurality of insulated conductive elements and at least one uninsulated conductive element in electrical contact with the inner layer.