Mount having high mechanical stiffness and tunable external cavity laser assembly including same

• US 6,822,996 B1
• Filed: 06/15/2002
• Issued: 11/23/2004
• Est. Priority Date: 06/15/2002
• Status: Expired due to Term

• Current Assignee: NeoPhotonics Corporation (Lumentum Holdings Inc.)
• Original Assignee: Intel Corporation
• Inventors: Pace, David Ross, McDonald, Mark, Kozlovsky, William J., Chapman, William B., Sell, John E.
• Primary Examiner(s): Wong, Don
• Assistant Examiner(s): Flores Ruiz, Delma R.
• Application Number:
  US10/173,546
• Time in Patent Office: 892 Days
• Field of Search: 372/20, 372/92, 372/99, 372/101, 372/109
• US Class Current: 372/109
• CPC Class Codes: H01S 3/1062 using a controlled passive interferometer, e.g. a Fabry-Perot etalon
• CPC Class Codes: H01S 5/02251 using optical fibres
• CPC Class Codes: H01S 5/02326 Arrangements for relative positioning of laser diodes and optical components, e.g. grooves in the mount to fix optical fibres or lenses
• CPC Class Codes: H01S 5/02446 Cooling being separate from the laser chip cooling
• CPC Class Codes: H01S 5/141 using a wavelength selective device, e.g. a grating or etalon H01S5/146 takes precedence

Abstract

A laser apparatus wherein all optical components are mounted on a unitary, rigid base. Natural frequency modes of the apparatus are above about 2 kHz. Tuning elements in the apparatus may have natural frequencies greater than about 10 kHz.

Claims

1. A laser apparatus comprising:

a rigid unitary mount base;

a gain medium rigidity mounted with respect to said mount base in a position defining a first end of an external cavity, said gain medium having first and second output facets;

a reflector rigidity mounted with respect to said mount base in a position defining a second end of said cavity;

at least one tuning element rigidly mounted with respect to said mount base in said external cavity between said gain medium and said reflector;

a collimator rigidly mounted with respect to said mount base, between said first facet of said gain medium and said at least one tuning element; and

an optical output assembly rigidly mounted to said mount base and optically coupled to said second facet of said gain medium;

wherein the natural modes of vibration of said apparatus are above about 2 kHz.

2. The laser apparatus of claim 1 wherein said at least one tuning element is thermo-optically tunable and contains no mechanically moving parts.

3. The laser apparatus of claim 2, wherein said at least one tuning element has a resonant frequency greater than about 10 kHz.

4. The laser apparatus of claim 2, further comprising a carrier rigidly mounted to said mount base, said at least one tuning element being mounted on said carrier.

5. The laser apparatus of claim 1, wherein said at least one tuning element comprises a pair of tuning elements.

6. The laser apparatus of claim 5, further comprising a carrier rigidly mounted to said mount base, said at pair of tuning elements being mounted on said carrier.

7. The laser apparatus of claim 5 wherein said pair of tuning element are thermo-optically tunable and contain no mechanically moving parts.

8. The laser apparatus of claim 7, wherein each of said pair of tuning elements has a resonant frequency greater than about 10 kHz.

9. The laser apparatus of claim 6, wherein said pair of tuning elements comprise silicon etalons and said carrier comprises silicon.

10. The laser apparatus of claim 9 wherein said carrier is mounted to said base with a thermally conductive epoxy.

11. The laser apparatus of claim 1, wherein said rigid unitary mount base comprises aluminum nitride.

12. The laser apparatus of claim 1, further comprising a thermal electric cooler thermally coupled to said rigid, unitary base.

13. The laser apparatus of claim 1, further comprising a rigid block and a phase compensator, said reflector being mounted to said phase compensator, said phase compensator being mounted to said rigid block and said rigid block being mounted to said mount base in a precise position to accurately place said reflector in said position defining a second end of said external cavity.

14. The laser apparatus of claim 13, wherein said rigid block comprises an L-shaped block.

15. The laser apparatus of claim 13, wherein said rigid block is soldered to said mount base.

16. The laser apparatus of claim 15, wherein the solder used to solder said rigid block to said mount base comprises a solder having a coefficient of thermal expansion that is matched to a coefficient of thermal expansion of at least one of said rigid block and said mount base.

17. The laser apparatus of claim 13, wherein said rigid block comprises aluminum nitride.

18. The laser apparatus of claim 13, wherein said phase compensator comprises lithium niobate.

19. The laser apparatus of claim 1, further comprising a rigid mount to which said gain medium is mounted, said rigid mount being soldered to said mount base.

20. The laser apparatus of claim 19, wherein said rigid mount comprises aluminum nitride.

21. The laser apparatus of claim 19, wherein said rigid mount comprises a dog bone mount.

22. The laser apparatus of claim 20, wherein said dog bone mount comprises aluminum nitride.

23. The laser apparatus of claim 19, wherein the solder used to solder said rigid mount to said mount base comprises a solder having a coefficient of thermal expansion that is matched to a coefficient of thermal expansion of at least one of said rigid mount and said mount base.

24. The laser apparatus of claim 1, wherein said rigid unitary mount base comprises a cradle having a curvilinear support dimensioned to interface with a substantial portion of a peripheral surface of said collimator.

25. The laser apparatus of claim 24, wherein said cradle is an integral portion of said rigid unitary mount base.

26. The laser apparatus of claim 25, wherein said rigid unitary mount base, including said cradle, comprises aluminum nitride.

27. The laser apparatus of claim 24, wherein said cradle is fixed to said rigid unitary mount base.

28. The laser apparatus of claim 27, wherein said cradle comprises stainless steel.

29. The laser apparatus of claim 24 wherein said collimator is mounted to said cradle with a thermally conductive epoxy.

30. The laser apparatus of claim 1, wherein said optical output assembly includes a second collimator rigidly mounted to said mount base adjacent said second facet of said gain medium and optically coupled therewith;

a fiber focus lens adapted to focus optical output from the laser apparatus for delivery to an optical fiber; and

a ferrule adapted to connect an the optical fiber to the laser apparatus for delivery of the focused optical output therethrough.

31. The laser apparatus of claim 30, wherein said rigid unitary mount base comprises a cradle having a curvilinear support dimensioned to interface with a substantial portion of a peripheral surface of said second collimator;

and at least one additional cradle having a curvilinear support dimensioned to interface with substantial portions of peripheral surfaces of said fiber focus lens and said ferrule.

32. The laser apparatus of claim 31, wherein each said cradle is an integral portion of said rigid unitary mount base.

33. The laser apparatus of claim 32, wherein said rigid unitary mount base, including said cradles, comprises aluminum nitride.

34. The laser apparatus of claim 31, wherein at least one of said cradles is fixed to said rigid unitary mount base.

35. The laser apparatus of claim 34, wherein at least one of said cradles comprises stainless steel.

36. The laser apparatus of claim 31, wherein said second collimator, fiber focus lens and ferrule are mounted to said cradles, respectively, with a thermally conductive epoxy.

37. The laser apparatus of claim 31 wherein said second collimator and said fiber focus lens are mounted to said cradles, respectively, with a thermally conductive epoxy;

and said ferrule is soldered to said respective cradle.

38. The laser apparatus of claim 37, wherein the solder used to solder said ferrule to said cradle comprises a solder having a coefficient of thermal expansion that is matched to a coefficient of thermal expansion of at least one of said cradle and said ferrule.

39. The laser apparatus of claim 30, wherein said optical output assembly further includes an isolator optically coupled with an output side of said second collimator, a beam splitter mounted to receive an output from said isolator and to output a first beam to said fiber focus lens and a second beam at an angle to said first beam;

and a power monitor mounted to receive said second beam.

40. The laser apparatus of claim 39, wherein each of said isolator, beam splitter and power monitor are bonded to said rigid unitary base with thermally conductive epoxy.

41. An external cavity laser apparatus comprising:

a gain medium;

a reflective element mounted in a position to define an external cavity between said reflective element and said gain medium;

means for tuning positioned in said external cavity;

an optical output assembly outside of said external cavity and optically coupled to said gain medium; and

a rigid unitary mount base, wherein each of said gain medium, reflective element, means for tuning, and optical output assembly are rigidly mounted with respect to said rigid unitary mount base, and wherein the natural modes of vibration of said apparatus are above about 2 kHz.

42. An external laser cavity apparatus comprising:

a gain medium;

a reflective element mounted in a position to define an external cavity between said reflective element and said gain medium;

a tuning element for tuning positioned in said external cavity;

an optical output assembly outside of said external cavity and optically coupled to said gain medium; and

a rigid unitary mount base, wherein each of said gain medium, reflective element, tuning element, and optical output assembly are rigidly mounted with respect to said rigid unitary mount base, and wherein the natural modes of vibration of said apparatus are above about 2 kHz.

43. A rigid unitary mount base serving as a platform for an external cavity laser apparatus, said mount base comprising:

a rigid, unitary plate of metal having a natural mode of vibration above about 2 kHz; and

at least one cradle extending form a surface of said plate, each said cradle having a curvilinear support dimensioned to interface with a substantial portion of a peripheral surface of an optical component to be mounted to said base.

44. The mount base of claim 43, wherein said metal is aluminum nitride.

45. The mount base of claim 43, wherein each said cradle is integral with said plate.

46. The mount base of claim 45, wherein said rigid unitary mount base, including said cradles, comprises aluminum nitride.

47. The mount base of claim 43, wherein at least one of said cradles is fixed to said plate.

48. The mount base of claim 47, wherein at least one of said cradles comprises stainless steel.