Modular overhead console assembly

• US 6,824,185 B2
• Filed: 02/28/2003
• Issued: 11/30/2004
• Est. Priority Date: 02/28/2003
• Status: Active Grant

• Current Assignee: International Automotive Components Group North America (Lear Corporation)
• Original Assignee: Lear Corporation
• Inventors: Sleboda, Pawel W., Mestemaker, James R., Tiesler, John M.
• Primary Examiner(s): PAPE, JOSEPH
• Application Number:
  US10/376,861
• Publication Number:
  US 20040169390A1
• Time in Patent Office: 641 Days
• Field of Search: 296/214, 296/37.7, 296/37.8, 224/311
• US Class Current: 296/37.8
• CPC Class Codes: B60R 11/00 Arrangements for holding or mounting articles, not otherwise provided for
• CPC Class Codes: B60R 11/02 for radio sets, television sets, telephones, or the like; Arrangement of controls thereof
• CPC Class Codes: B60R 11/0252 for personal computers, e.g. laptops, notebooks
• CPC Class Codes: B60R 11/0258 for navigation systems
• CPC Class Codes: B60R 11/0264 for control means
• CPC Class Codes: B60R 13/0225 self supporting head liners
• CPC Class Codes: B60R 2011/0028 Ceiling, e.g. roof rails
• CPC Class Codes: B60R 2011/0075 using a containment or docking space
• CPC Class Codes: B60R 2011/0078 Quick-disconnect two-parts mounting means
• CPC Class Codes: B60R 2013/0287 integrating other functions or accessories
• CPC Class Codes: B60R 7/04 in driver or passenger space , e.g. using racks B60R7/005, B60R7/08 take precedence

Abstract

A modular overhead console assembly and headliner combination for a passenger compartment of a vehicle includes a headliner having an upper surface, a lower surface and an elongated slot formed therethrough. An overhead console mounting arrangement is attachable to the headliner adjacent the elongated slot. The mounting arrangement includes an upper member mountable to the headliner such that the upper member extends above the upper surface of the headliner and a lower member attachable to the upper member such that the lower member extends below the lower surface of the headliner. A channel in the lower member receives and secures at least one removable accessory module. At least one electrically conductive strip is disposed adjacent the channel in the lower member to provide power to the module via electrical connectors on the module housing.

Claims

1. An overhead console assembly and headliner combination for use in a passenger compartment of a vehicle, the combination comprising:

a headliner having an upper surface, a lower surface and an elongated slot formed therethrough;

an overhead console mounting arrangement securable to the headliner, the mounting arrangement having an upper member mountable to the upper surface of the headliner such that a portion of the upper member extends above the lower surface of the headliner and a lower member attachable to the upper member such that the lower member extends below the lower surface of the headliner, wherein the lower member includes a channel extending adjacent to the elongated slot in the headliner;

a power or signal connector arrangement mounted to the lower member adjacent the channel; and

at least one accessory module selectively positionable and removably attachable to the channel of the lower member, the at least one accessory module including a housing and at least one retainer clip extending from a top surface of the housing to engage the channel of the mounting arrangement.

2. The combination of claim 1 further comprising a plurality of notches formed in the channel of the lower member to position and secure the at least one accessory module to the lower member.

3. The combination of claim 1 wherein the power or signal connector arrangement further comprises at least one electrically conductive strip in communication with a vehicle electrical system secured to a bottom surface of the lower member adjacent the channel for supplying power or electrical signals to the at least one accessory module.

4. The combination of claim 3 wherein the power connector arrangement further comprises a pair of electrically conductive wires secured to the bottom surface of the lower member adjacent each side of the channel.

5. The combination of claim 3 wherein the at least one electrically conductive strip is formed of flat wire.

6. The combination of claim 3 wherein the at least one electrically conductive strip is formed of printed circuit (PC) material.

7. The combination of claim 3 wherein the at least one electrically conductive strip is formed of a flexible cable or circuit.

8. The combination of claim 1 wherein the at least one accessory module comprises a housing, a storage area defined within the housing and at least one retaining clip extending from a top surface of the housing to removably secure the at least one accessory module to the channel of the overhead console mounting arrangement.

9. The combination of claim 8 wherein the at least one accessory module further comprises at least one electrical connector disposed on the top surface of the module housing, wherein the at least one electrical connector engages the at least one electrically conductive strip on the lower member to supply power or an electrical signal to a component mounted in the housing of the at least one module.

10. The combination of claim 1 wherein a pair of opposing retainer clips extend upward from the top surface of the housing adapted to engage the channel of the lower member of the overhead console mounting arrangement.

11. The combination of claim 1 wherein a locking mechanism extends through a hole in the top surface of the housing between the opposing arms of the at least one retainer clip to secure the at least one accessory module to the overhead console mounting arrangement.

12. The combination of claim 1 wherein the at least one accessory module comprises a plurality of accessory modules mounted adjacent one another on the channel of the overhead console mounting arrangement.

13. The combination of claim 1 further comprising a trim cap having a lower decorative surface and an upper surface releasably secured to the channel of the lower member.

14. The combination of claim 1 wherein the upper member further comprises a raised cavity cooperating with the elongate slot and the channel in the lower member to receive and secure the at least one accessory module.

15. A modular overhead console assembly for use with a vehicle having a headliner, the headliner having an upper surface, a lower surface and an elongated slot formed therethrough, the assembly comprising:

an upper member mountable to the headliner adjacent the elongated slot such that the upper member extends above the lower surface of the headliner;

a lower member attachable to the upper member such that the lower member extends below the lower surface of the headliner, the lower member including a channel extending adjacent to the elongated slot;

at least one electrically conductive strip provided on the lower member adjacent the channel, wherein the at least one conductive strip configured to communicate with a vehicle electrical system; and

at least one accessory module selectively positionable on and removably attachable to the channel of the lower member, the at least one accessory module including a housing, at least one retainer clip extending from a top surface of the housing to selectively engage the channel and at least one electrical connector engageable with the at least one electrically conductive strip for receiving power or electrical signals from the at least one electrically conductive strip.

16. The assembly of claim 15 wherein the at least one accessory module comprises a plurality of accessory modules mounted adjacent one another on the channel of the lower member.

17. The assembly of claim 15 wherein one or more notches are formed on the channel of the lower member to position and secure the at least one accessory module to the lower member.

18. The assembly of claim 15 wherein the at least one electrically conductive strip comprises a pair of electrically conductive wires secured to the bottom surface of the lower member adjacent each side of the channel.

19. The assembly of claim 15 wherein the at least one accessory module further comprises a pair of opposed retainer clips extending upward from the top surface of the housing adapted to engage the channel of the lower member and a locking pin extending through a hole in the top surface of the housing between the opposing arms of each retainer clip to secure the at least one accessory module to the channel.

20. The assembly of claim 16 wherein the upper member further comprises a raised cavity cooperating with the elongate slot and the channel in the lower member to receive and secure the at least one accessory module.