Electric lawn mower

• US 6,826,895 B2
• Filed: 06/21/2002
• Issued: 12/07/2004
• Est. Priority Date: 08/22/2001
• Status: Expired due to Term

• Current Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Original Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Inventors: Kobayashi, Takao, Iida, Tetsuo, Shimizu, Norikazu, Takizawa, Toshiaki
• Primary Examiner(s): Will, Thomas B.
• Assistant Examiner(s): TORRES, ALICIA M
• Application Number:
  US10/177,835
• Publication Number:
  US 20030037525A1
• Time in Patent Office: 900 Days
• Field of Search: 56/1, 56/119, 563/201, 180/229
• US Class Current: 56/11.9
• CPC Class Codes: A01D 34/6812 Braking or clutching mechanisms
• CPC Class Codes: A01D 34/78 electric
• CPC Class Codes: A01D 34/828 Safety devices
• CPC Class Codes: A01D 69/02 electric
• CPC Class Codes: B60L 1/003 to auxiliary motors, e.g. for pumps, compressors
• CPC Class Codes: B60L 2200/22 Microcars, e.g. golf cars
• CPC Class Codes: B60L 2240/545 Temperature
• CPC Class Codes: B60L 50/66 Arrangements of batteries
• CPC Class Codes: B60L 58/26 by cooling
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

In an electric lawn mower, a rechargeable battery and an electric motor activatable by the battery are mounted in a machine body section, and a cutter blade is provided within a cutter housing and rotatable via the electric motor to cut grass. Cover member collectively covers the battery and electric motor. The cover member is shaped to progressively slant upward in a front-to-rear direction of the machine body section, and the cover member has an opening formed in its lower front end portion and an air vent formed in its rear end portion to thereby permit ventilation from the opening to the air vent such that the battery and electric motor can be cooled by air flows.

Claims

1. An electric lawn mower comprising:

a machine body section having a cutter housing;

one or more rechargeable battery units and an electric motor activatable by the battery units, the battery units and electric motor being mounted in the machine body section;

a battery bracket secured to the cutter housing together as a unit with the electric motor to cover lateral sides and a top surface of the electric motor and having the battery units mounted thereon;

a cutter blade disposed within the cutter housing and rotatably driven by the electric motor to cut grass; and

a cover member collectively covering the battery units, the battery bracket and the electric motor, the cover member being shaped to progressively slant upward in a front-to-rear direction of the machine body section and having an opening formed in a lower front end portion thereof and an air vent formed in a rear end portion thereof to thereby permit ventilation from the opening to the air vent such that the battery units and the electric motor can be cooled;

wherein the cutter housing defines a communication hole communicating with an interior space defined by the cover member; and

when the cutter blade is rotating, the communication hole allows an air flow to be produced from the opening and air vent into the cutter housing to thereby cool the battery units and the electric motor in successions, but when the cutter blade is not rotating, the communication hole allows a reverse air flow to be produced from within the cutter housing to the air vent due to heat produced by at least one of the battery units and the electric motor.

2. An electric lawn mower according to claim 1;

further comprising a control section disposed between the top surface of the electric motor and the battery bracket for controlling the operation of the electric lawn mower.

3. An electric lawn mower according to claim 2;

wherein the control section has at least one of a sound generating unit for generating a sound and a light generating unit for generating a light when the lawn mower is being operated.

4. An electric lawn mower according to claim 1;

wherein the air vent of the cover member is located at an upper rear end portion of the cover member, and the battery units comprise at least one front battery unit mounted to the battery bracket forward of the electric motor and adjacent to the opening formed in the lower front end portion of the cover member, and at least one upper battery unit mounted to the battery bracket above the top surface of the electric motor and adjacent to the air vent of the cover member.

5. An electric lawn mower according to claim 1;

wherein the machine body section has a scroll portion provided in a rear portion of the cutter housing for ejecting grass cut by the cutter blade; and

a grass bag mounted to the machine body section and having an inlet communicating with the scroll portion for receiving and holding the grass ejected by the scroll portion.

6. An electric lawn mower according to claim 1;

further comprising a female connector provided on the machine body section and electrically connected between the motor and the battery unit to enable operation of the lawn mower only when a male key switch is inserted therein for electrically connecting the battery unit and the electric motor.

7. An electric lawn mower according to claim 6;

further comprising a scroll portion provided in the cutter housing for ejecting grass cut by the cutter blade, the scroll portion being provided proximate to an opposite lateral side of the machine body section at which the female connector is provided, so that an operator can remove the key switch and turn the machine body section onto one lateral side to access the scroll portion for cleaning grass clippings therefrom without moving from one lateral side to the other.

8. An electric lawn mower according to claim 6;

wherein the battery bracket has a body portion that covers the lateral sides and the top surface of the electric motor, a forward extension portion extending horizontally forward from the body portion, a mounting bracket onto which the female connector is mounted, and air vents formed in the body portion and the forward extension to promote cooling.

9. An electric lawn mower according to claim 8;

wherein the battery units comprise one or more upper battery units mounted to the body portion above the top surface of the electric motor and one or more front battery units mounted to the forward extension forward of the electric motor so as to achieve weight balance of the electric lawn mower.

10. An electric lawn mower according to claim 9;

wherein the upper battery units and the front battery units each comprise a plurality of individual rechargeable batteries held together.

11. An electric lawn mower according to claim 10;

wherein the individual rechargeable batteries are mounted to the battery bracket with an orientation that maximizes air flow thereacross due to an airflow produced by operation of the cutter blade.

12. An electric lawn mower according to claim 6;

wherein the female connector is configured to receive a male plug from a battery charger for charging the battery units only when the key switch is removed.

13. An electric lawn mower according to claim 12;

further comprising a battery overheat detection circuit for disconnecting the battery units from the charger when an overheated state of the battery units is detected during battery charging.

14. An electric lawn mower according to claim 13;

wherein the overheat detection circuit comprises a thermistor and a thermal breaker.

15. An electric lawn mower according to claim 12;

further comprising an overcurrent detection circuit for disconnecting the battery units from the charger or the electric motor when an overcurrent state of the battery units is detected.

16. An electric lawn mower according to claim 1;

further comprising a handle extending rearward from the machine body section; and

a switch operation mechanism provided on the handle for performing ON/OFF control of the electric motor.

17. An electric lawn mower comprising:

a housing containing a cutting blade;

a drive unit mounted as a single unit to the housing and comprising an electric motor having an output shaft connected to the cutting blade, a bracket mounted to the electric motor and having a top surface above a top surface of the electric motor, side surfaces covering side surfaces of the electric motor and a front surface extending forward of the electric motor, and a plurality of battery units for driving the electric motor and comprising one or more upper battery units mounted to the top surface of the bracket and one or more front battery units mounted to the front surface of the bracket forward of the electric motor for driving the electric motor; and

a cover member collectively covering the battery units, the bracket and the electric motor, the cover member being shaped to progressively slant upward in a front-to-rear direction of the housing and having an opening formed in a lower front end portion thereof and an air vent formed in a rear end portion thereof to permit ventilation from the opening to the air vent to cool the battery units and the electric motor in succession;

wherein negative pressure produced by rotation of the cutting blade generates a first airflow in a direction from the opening and air vent of the cover member toward the cutting blade to cool the battery units and the electric motor in succession, and heat produced by the electric motor and the battery units generates a second airflow in a direction from the cutting blade to the air vent when the cutting blade is not rotating.

18. An electric lawn mower comprising:

a machine body section having a cutter housing;

one or more rechargeable battery units and an electric motor activatable by the battery units, the battery units and electric motor being mounted in the machine body section;

a female connector provided on the machine body section and electrically connected between the motor and the battery unit to enable operation of the lawn mower only when a male key switch is inserted therein for electrically connecting the battery unit and the electric motor;

a battery bracket secured to the cutter housing together as a unit with the electric motor to cover lateral sides and a top surface of the electric motor and having the battery units mounted thereon, the battery bracket having a body portion that covers the lateral sides and the top surface of the electric motor, a forward extension portion extending horizontally forward from the body portion, a mounting bracket onto which the female connector is mounted, and air vents formed in the body portion and the forward extension to promote cooling;

a cutter blade disposed within the cutter housing and rotatably driven by the electric motor to cut grass; and

a cover member collectively covering the battery units, the battery bracket and the electric motor, the cover member being shaped to progressively slant upward in a front-to-rear front-to-rear direction of the machine body section and having an opening formed in a lower front end portion thereof and an air vent formed in a rear end portion thereof to thereby permit ventilation from the opening to the air vent such that the battery units and the electric motor can be cooled.

19. An electric lawn mower according to claim 18;

wherein the battery units comprise one or more upper battery units mounted to the body portion above the top surface of the electric motor and one or more front battery units mounted to the forward extension forward of the electric motor so as to achieve weight balance of the electric lawn mower.

20. An electric lawn mower according to claim 19;

wherein the upper battery units and the front battery units each comprise a plurality of individual rechargeable batteries held together.

21. An electric lawn mower according to claim 20;

wherein the individual rechargeable batteries are mounted to the battery bracket with an orientation that maximizes air flow thereacross due to an airflow produced by operation of the cutter blade.