Device for digging narrow trenches and laying prefabricated tongued and grooved components

• US 6,830,412 B2
• Filed: 01/29/2003
• Issued: 12/14/2004
• Est. Priority Date: 01/29/2003
• Status: Expired due to Fees

• Current Assignee: Aplicationes Especiales de Ingenierio Civil SA
• Original Assignee: Aplicationes Especiales de Ingenierio Civil SA
• Inventors: Pérez, Eduardo Gómez
• Primary Examiner(s): Will, Thomas B.
• Assistant Examiner(s): MAYO-PINNOCK, TARA LEIGH
• Application Number:
  US10/353,682
• Publication Number:
  US 20040146360A1
• Time in Patent Office: 685 Days
• Field of Search: 405/157, 405/174, 405/180, 405/181, 405/184.5, 373/66, 373/67, 373/72
• US Class Current: 405/180
• CPC Class Codes: E02F 5/08 with digging wheels turning round an axis E02F5/109 takes precedence; with digging wheels per se E02F3/18
• CPC Class Codes: E02F 5/14 Component parts for trench excavators, e.g. indicating devices travelling gear chassis, supports, skids

Abstract

A trencher comprising a cutting disc (2) with a prefabricated tongued and grooved element feeder comprising a sweeper box (32) with a U-shaped transverse cross section closed at the front by a rake (34), in such a way that earth cannot fall inside it, and powered drive wheels operably frictionally pushing prefabricated tongued and grooved elements (33) in order to urge the elements together and to keep the different prefabricated tongued and grooved elements (33) coupled together during their descent into the inside of the sweeper box (32). This produces a temporary plank mould for the trench, so that the lowering and laying of the prefabricated tongued and grooved elements (33) inside the trench may be carried out automatically, safely, and in a working environment that is free of earth, thus enabling the correct linking of the elements.

Claims

1. A device for digging narrow trenches and laying prefabricated tongued and grooved elements in the trenches, of a kind including a cutting disc (2) and a prefabricated tongued and grooved element feeder, characterized in that the prefabricated tongued and grooved element feeder comprises:

a sweeper box (32) with a U-shaped transverse cross section, closed at the front by a rake (34) sized and positioned to be operably drawn through the ground to form the trench and being mounted in such a way to resist excavated earth from falling inside the trench;

means for pushing the prefabricated tongued and grooved elements (33), comprising a number of motorized drive wheels (7) operably engaging the tongued and grooved elements and transmitting by friction to those elements an axial thrust in order to keep the tongued and grooved elements (33) coupled together while the tongued and grooved elements are deposited into the inside of the sweeper box (32) by said feeder.

2. The device for digging narrow trenches and laying prefabricated tongued and grooved elements according to claim 1, characterized in that the cutting disc (2) is fitted with replaceable spikes (17) around its perimeter and is mounted on a chassis the chassis is supported on the ground by a support wheel (3), the position of the chassis being adjustable relative to the ground by a hydraulic support piston (19).

3. The device for digging narrow trenches and laying prefabricated tongued and grooved elements according to claim 1, characterized in that between each of the prefabricated tongued and grooved elements (33), a separator (60) is inserted, made of a less hard material, in such a way that direct contact between the elements is prevented.

4. A device for digging narrow trenches and laying prefabricated tongued and grooved elements, of the kind including a cutting disc (2) and a prefabricated tongued and grooved element feeder, characterized in that the prefabricated tongued and grooved element feeder comprises:

a sweeper box (32) with a U-shaped transversal section, closed at the front by a rake (34);

mounted in such a way that the excavated earth cannot fall inside it;

means for pushing the prefabricated tongued and grooved elements (33), comprising a number of drive wheels (7) which transmit by friction to those elements a longitudinal thrust in order to keep the various prefabricated tongued and grooved elements (33) coupled together while they are deposited into the inside of the sweeper box (32); and

wherein, the cutting disc (2) is motivated by a power take-off (15) of a vehicle of traction (1) with the mediation of a bevel pinion (16).

5. Device for digging narrow trenches and laying prefabricated tongued and grooved elements, of the kind including a cutting disc (2) and a prefabricated tongued and grooved element feeder, characterised in that the prefabricated tongued and grooved element feeder comprises:

a sweeper box (32) with a U-shaped transverse cross section, closed at the front by a rake (34);

mounted in such a way that the excavated earth cannot fall inside the sweeper box;

means for pushing the prefabricated tongued and grooved elements (33), comprising a number of drive wheels (7) which transmit by friction to those elements a longitudinal thrust in order to keep the various prefabricated tongued and grooved elements (33) coupled together while they are deposited into the inside of the sweeper box (32); and

wherein, the means of pushing the prefabricated tongued and grooved elements comprise a number of pusher rollers (6) upon which the said prefabricated tongued and grooved elements (33) are pressed together by a number of pneumatic drive wheels (7) which apply to those elements a downward force due to the fact that the said drive wheels (7) are mounted on a wheel axis (22) of a wheel fork (2), which is mounted in such a way that it tilts by means of a swivel wheel (21) on a set of lateral mounts (26) which support the pusher rollers (6), the wheel fork (20) being pushed downwards by springs (23) that are compressed between the wheel fork (20) itself and a regulator nut (24) mounted on a headless screw (25) which is articulated on the lateral mounts (26); and

moreover the drive wheels (7) receive a spinning movement from a drive motor (8) by means of drive chains (9), as a result of which they transmit by friction a longitudinal push to the prefabricated tongued and grooved elements (33).

6. The device for digging narrow trenches and laying prefabricated tongued and grooved elements according to claim 5, characterized in that between the cutting disc (2) and the pusher rollers (6) are disposed a number of feeder rollers (4) which form a trajectory which runs transversally with respect to the device'"'"'s direction of advance and is inclined for the prefabricated tongued and grooved elements (33).

7. The device for digging narrow trenches and laying prefabricated tongued and grooved elements according to claim 6, characterized in that over the group of feeder rollers (4), and close to its lowest part, is mounted a stopper (5) in such a way that it detains the prefabricated tongued and grooved elements (33) in their fall, precipitated by gravity, along the feeder rollers (4) upon which they rest.

8. The device for digging narrow trenches and laying prefabricated tongued and grooved elements according to claim 7, characterized in that the stopper (5) is mounted of a piece with a stopper axis (27) which bears a stopper lever (28) ending in a grip (29) beneath which is disposed a locking device (30) composed of a double articulated lever, the shorter arm of which is able to penetrate a fixed catch (31), in such a way that when the stopper lever (28) is immobilised by the locking device (30), the prefabricated tongued and grooved elements (33) are retained by the stopper (5), while once the locking device (30) has been disengaged from the fixed catch (31), the stopped lever (28) may rotate freely, and with it the stopper (5), thus permitting the passage of the prefabricated tongued and grooved elements (33) to the first pusher rollers (6), where they are retained by the lateral mount (26).

9. The device for digging narrow trenches and laying prefabricated tongued and grooved elements according to claim 6, characterized in that over the group of feeder rollers (4), close to their lowest part, is mounted a rotating step-by-step feeder (51), in such a way that it enables the feeding of one single prefabricated tongued and grooved element (33) each time such an element successively exits said feeder.

10. The device for digging narrow trenches and laying prefabricated tongued and grooved elements according to claim 9, characterized in that when the prefabricated tongued and grooved elements (33) are pipe sections with a U-shaped transversal section, the rotating step-by-step feeder (51) is constituted by discs (52) joined by a central axis (53) over which a fixed a number of honeycomb plates (54), distributed evenly around the periphery, and at least one toothed wheel (55) which may be immobilised by a bolt (56) that may be displaced by a pneumatic activator (57) controlled by a switch (58) equipped with a feeler (59).

11. The device for digging narrow trenches and laying prefabricated tongued and grooved elements according to claim 10, characterized in that the drive wheels (7) are pneumatic and of the same breadth as the central channel of the prefabricated tongued and grooved elements (33).

12. A device for digging a trench and laying tongued and grooved elements within the trench;

the device including;

a) a driven trench forming cutting disk for operably engaging ground;

b) a feeder for operably feeding said elements into the trench;

c) a sweeper structure having a U-shaped cross-section and being operably positioned within and drawn through the trench;

said sweeper structure being closed near the forward end thereof and being sized and mounted so as to resist earth that is excavated from the trench from falling inside the trench in the region of the sweeper structure; and

d) a motorized drive wheel located so as to frictionally engage said elements as said elements are being fed by said feeder into the trench so as to impart a thrust to said elements and so as to urge said elements against one another and to remain coupled together when deposited in the trench.

13. In a device that digs a trench and positions a series of end to end joining elements, that include tongue and groove joining structure, into the trench;

the improvement comprising;

a) a feeder for feeding said elements into the trench and having a motorized drive wheel for operably frictionally engaging each element and urging each element against a preceding element such that subsequent to being positioned in the trench, adjacent elements abut and are coupled together.

14. The device according to claim 13 wherein:

a) said drive wheel engages each successive element when said successive element is generally axially aligned with a preceding element, so that, as each element receives thrust from the drive wheel, each element abuts against and interlocks with elements on either end thereof.

15. The device according to claim 13 including:

a) a sweeper structure that is operably drawn through the trench and that clears a path for said elements;

b) said elements being fed by said feeder first into said sweeper structure and thereafter into the trench.