Fusible link and method of producing said fusible link

• US 6,830,482 B2
• Filed: 12/03/2003
• Issued: 12/14/2004
• Est. Priority Date: 12/04/2002
• Status: Expired due to Fees

• Current Assignee: Yazaki Corporation
• Original Assignee: Yazaki Corporation
• Inventors: Matsumura, Norio, Matsumoto, Yusuke, Onoda, Shinya
• Primary Examiner(s): Gilman, Alex
• Application Number:
  US10/725,435
• Publication Number:
  US 20040137792A1
• Time in Patent Office: 377 Days
• Field of Search: 439/621, 439/622, 439/590, 439/537, 439/949, 439/76.2, 337/160, 337/161, 337/198, 296/23, 298/74
• US Class Current: 439/620.27
• CPC Class Codes: H01H 2085/0555 Input terminal connected to a plurality of output terminals, e.g. multielectrode
• CPC Class Codes: H01H 85/044 General constructions or structure of low voltage fuses, i.e. below 1000 V, or of fuses where the applicable voltage is not specified H01H85/046 - H01H85/048 take precedence
• CPC Class Codes: H01R 13/53 Bases or cases for heavy duty; Bases or cases for high voltage with means for preventing corona or arcing
• CPC Class Codes: H01R 13/68 with built-in fuse
• CPC Class Codes: H01R 43/16 for manufacturing contact members, e.g. by punching and by bending
• CPC Class Codes: Y10T 29/49107 Fuse making

Abstract

In a fusible link including a plurality of fuse circuit-forming members each having a plurality of terminal portions which are arranged in a chain-like manner, and are connected to an interconnecting plate portion through respective fusible portions, and the plurality of fuse circuit-forming members are mounted on housings to form large-current fuse circuits. A bending portion is formed integrally at a generally central portion of the interconnecting plate portion, and the fuse circuit-forming members are formed integrally respectively at opposite sides of the bending portion, and the bending portion and the fuse circuit-forming members are formed by an electrically-conductive flat plate. The insulating housings are formed integrally respectively on the fuse circuit-forming members by insert molding, and the bending portion is bent at its predetermined portions in such a manner that the housings are disposed in parallel opposed relation to each other.

Claims

1. A fusible link in which a large-current fuse circuit is formed, comprising:

a plurality of fuse circuit-forming members, each having a plurality of terminal portions which are connected to an interconnecting plate portion through respective fusible portions, and

a plurality of insulating housings on which said plurality of fuse circuit-forming members are mounted respectively;

wherein a bending portion is integrally formed between adjacent fuse circuit-forming members of said plurality of fuse circuit-forming members,

said bending portion and said adjacent fuse circuit-forming members are formed in a conductive flat plate,

said housings are integrated with said circuit forming members by insert-molding, and

said bending portion is bent at a predetermined portion therein so that said housings are opposed in parallel with each other.

2. A fusible link according to claim 1, wherein a plurality of ribs are formed integrally with each of said housings so that said ribs project from an outer surface of said housing at opposite sides of said terminal portions respectively.

3. A fusible link according to claim 1, wherein a retaining portion is formed on one of said housings, while an engagement portion for being engaged with said retaining portion to hold said housings in parallel so as to oppose to each other is formed on another housing.

4. A method of producing a fusible link in which a large current fuse circuit is formed, the fusible link including a plurality of fuse circuit-forming members each having a plurality of terminal portions which are connected to an interconnecting plate portion through respective fusible portions, said plurality of fuse circuit-forming members being mounted on respective insulating housings, the method comprising the steps of:

forming a bus bar having the plurality of fuse circuit-forming members and a bending portion integrally formed between adjacent fuse circuit-forming members of said plurality of fuse circuit-forming members by pressing a single conductive flat plate;

integrating insulating housings with said fuse circuit-forming members by insert molding;

provided respectively at the opposite sides of said bending portion of said bus bar;

bending said bending portion at a predetermined portion so that said housings are opposed in parallel with each other; and

engaging a retaining portion formed in one of said two housings with an engagement portion formed in another housing.