Fail safe fault interrupter using secondary breaker

• US 6,831,819 B2
• Filed: 09/08/2002
• Issued: 12/14/2004
• Est. Priority Date: 09/09/2001
• Status: Active Grant

• Current Assignee: David C. Nemir, Edward Rubio, Stanley Hirsh
• Original Assignee: David C. Nemir, Edward Rubio, Stanley Hirsh
• Inventors: Rubio, Edward, Nemir, David C., Hirsh, Stanley
• Primary Examiner(s): LEJA, RONALD W
• Application Number:
  US10/237,319
• Publication Number:
  US 20030063419A1
• Time in Patent Office: 828 Days
• Field of Search: 361/42-50, 324/423, 324/424, 324/418, 324/522, 324/523, 324/527-529
• US Class Current: 361/42
• CPC Class Codes: H02H 3/05 with means for increasing reliability, e.g. redundancy arrangements for logic circuits H03K19/003
• CPC Class Codes: H02H 3/335 the main function being self testing of the device

Abstract

An apparatus and method for providing redundant protection to a fault detection/interruption circuit, thereby ensuring safe operation even in the case of a failure of the primary fault detection/interruption means. Upon the occurrence of a failure in the primary circuit interruption means, a secondary circuit breaker, or in some embodiments, a redundant primary circuit breaker release mechanism, serves to remove power from a protected outlet or output conductors.

Claims

1. A fail safe fault interrupt apparatus situated between an electrical source and an electrical load and comprising:

a fault sensing component that detects an electrically unsafe operating condition and generates a fault detection signal in response thereto;

a primary electrical current interrupting component disposed between said electrical source and said electrical load that is activated to interrupt power delivery to said electrical load in response to said fault detection signal; and

a test circuit component that automatically monitors the output of said fault sensing component and upon the occurrence of a fault detection signal, delays for a specified time interval and then generates a trigger signal.

2. The apparatus of claim 1 having a secondary electrical current interrupting component disposed between the electrical source and the electrical load that is activated by said trigger signal using power obtained from the load side of said primary electrical current interrupting component.

3. The apparatus of claim 2 wherein said secondary electrical current interrupting component cannot be activated when said primary electrical current interrupting component is preventing power delivery to said electrical load.

4. The apparatus of claim 3 wherein said fault sensing component detects a ground fault.

5. The apparatus of claim 3 having a manual test function whereby a test fault may be simulated by imposing an electrical leakage path around a current sense transformer.

6. The apparatus of claim 5 wherein said test circuit component is also responsive to the occurrence of a manual test and, after a time delay, generates a trigger signal in response thereto.

7. The apparatus of claim 1 wherein said primary electrical current interrupting component is a solenoidal circuit breaker.

8. The apparatus of claim 2 wherein said secondary electrical current interrupting component is a solenoidal circuit breaker.

9. The apparatus of claim 2 wherein said secondary electrical current interrupting component is a one-shot circuit breaker which is normally closed and, when triggered, goes into a permanently open state.

10. The apparatus of claim 1 wherein said time delay is implemented by charging a capacitor through a resistor, and, upon reaching a sufficiently high voltage, generating said trigger signal.

11. A self testing fault interrupt apparatus disposed between an electrical source and an electrical load comprising:

a fault sensing component that detects an electrically unsafe operating condition and generates a fault detection signal in response thereto;

a primary electrical current interrupting component that is triggered to interrupt power delivery to said electrical load in response to said fault detection signal;

a secondary electrical current interrupting component that can be triggered to interrupt power delivery to said electrical load;

a manual test function whereby a test fault may be simulated by imposing an electrical leakage path around a current sense tranformer; and

a test circuit that automatically monitors the state of said test fault and upon its application, delays for a specified time interval, and, at the end of which time, if said test fault is still present, triggers said secondary electrical current interrupting component, thereby ensuring the interruption of power delivery to said electrical load.

12. The apparatus of claim 11 wherein said fault sensing component detects a ground fault.

13. The apparatus of claim 11 wherein said primary electrical current interupting component comprises a member from the group consisting of solenoidal relays, bimetallic thermal circuit breakers, thermal magnetic circuit breakers, or circuit breakers employing a fusible link.

14. The apparatus of claim 11 wherein said secondary electrical current interrupting component comprises a member from the group consisting of solenoidal relays, bimetallic thermal circuit breakers, thermal magnetic circuit breakers, or circuit breakers employing a fusible link.

15. The apparatus of claim 11 wherein said secondary electrical current interrupting component is a one-shot circuit breaker which is normally closed and, when triggered, goes into a permanently open state.

16. A fail-safe fault interrupt method comprising the steps of:

a) detecting an electrically unsafe operating condition via a fault sensing component;

b) preventing power delivery upon the detection of an electrically unsafe operating condition via a primary electrical current interrupting component; and

c) monitoring the output of said fault sensing component, and, after a time delay, if said fault sensing component continues to sense a fault, responding by interrupting power delivery via a secondary electrical current interrupting component.