Programmable network control component and system of components

• US 6,832,118 B1
• Filed: 09/29/2000
• Issued: 12/14/2004
• Est. Priority Date: 09/29/2000
• Status: Expired due to Term

• Current Assignee: Rockwell Technologies, LLC (Teledyne Technologies Incorporated)
• Original Assignee: Rockwell Automation Technologies Incorporated (Rockwell Automation, Inc.)
• Inventors: Wielebski, Wayne H., Heberlein, G. Erich, Retlich, Kevin A, Baumann, Kevin, Kein, Louis K, Simons, Jon W.
• Primary Examiner(s): Knight, Anthony
• Assistant Examiner(s): PHAM, THOMAS K
• Application Number:
  US09/675,236
• Time in Patent Office: 1,537 Days
• Field of Search: 700/18, 700/19, 700/20, 700/22, 700/169, 700/170, 700/17, 700/83, 700/65, 318/565, 318/567, 318/568.2, 318/568.17
• US Class Current: 700/18
• CPC Class Codes: G05B 19/042 using digital processors G05B19/05 takes precedence
• CPC Class Codes: G05B 2219/25062 Detect physical location of field device
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

Components designed for use in networked control and monitoring systems including dedicated memory objects which store data representative of the system, the component and the function of the component in the system. The component-specific information may include data indicating the physical location of the component in the system. The objects are reprogrammable to adapt to system changes. A system comprising the components allows the objects to be accessed via a data network. Controlled or monitored parameters of the components may thus be collected in association with the other data stored in the objects.

Claims

1. A programmable networkable electric component, the component comprising:

an electric control or monitoring device having a plurality of operational states;

a network interface coupled to the device for communicating operational state data between the component and a data network; and

a programmable object including memory allocated for data representative of a function of the device and a physical location of the device in a system, the physical location data including data descriptive of physical coordinates of the component in the system and data descriptive of a physical size of a portion of the system in which the component is installed.

2. The component of claim 1, wherein the programmable object includes memory allocated for data representative of a networked system in which the component is installed.

3. The component of claim 1, wherein the programmable object includes non-volatile memory.

4. The component of claim 1, wherein the programmable object includes memory which is reprogrammable via the data network.

5. The component of claim 1, wherein the component includes a processor for accessing data stored in the programmable object and for transmitting the data to a remote location via the data network.

6. The component of claim 1, wherein the component includes an input/output circuit for receiving and transmitting data to an external device coupled to the component.

7. The component of claim 1, wherein the device is an electrical power control device.

8. The component of claim 6, wherein the programmable object includes memory allocated for data representative of configuration of the input/output circuit.

9. The component of claim 7, wherein the device includes a motor starter.

10. The component of claim 7, wherein the device includes an overload relay.

11. The component of claim 7, wherein the device includes a variable frequency motor controller.

12. An electrical power component for use in a networked system, the component comprising:

an electric power device adapted to regulate or monitor electrical power supplied to a load in the system;

a dedicated memory object including memory blocks for storing system designation data representative of the system, device designation data representative of the device, and physical location data representative of a physical location of the component in the system, the physical location data including data descriptive of physical coordinates of the component in the system and data descriptive of a physical size of a portion of the system in which the component is installed;

a network interface for transmitting data to and from the component via a data network; and

a processor coupled to the device, the memory and the network interface for accessing data from the memory object and transmitting the data via the network interface.

13. The component of claim 12, wherein the power device includes a motor starter.

14. The component of claim 12, wherein the power device includes an overload relay.

15. The component of claim 12, wherein the power device includes a variable frequency motor controller.

16. The component of claim 12, wherein the object is programmable via the data network.

17. The component of claim 12, wherein the object includes non-volatile memory.

18. The component of claim 12, wherein the device designation data includes data representative of a function of the device in the system.

19. The component of claim 12, wherein the component includes an input/output circuit for receiving and transmitting data to an external device coupled to the component.

20. The component of claim 19, wherein the programmable object includes memory allocated for data representative of configuration of the input/output circuit.

21. A system of programmable electrical components, the system comprising:

a plurality of components, each component including an electric control or monitoring device having a plurality of operational states, a network interface coupled to the device for communicating operational state data between the component and a data network and a programmable object including memory allocated for device data representative of a function of the device and physical location data representative of a physical location of the device in the system, the physical location data including data descriptive of physical coordinates of the component in the system and data descriptive of a physical size of a portion of the system in which the component is installed;

a data network linking the plurality of components for transfer of data to and from the programmable objects; and

a monitoring station coupled to the plurality of components via the data network, the monitoring station being configured to poll the programmable objects to access data stored therein.

22. The system of claim 21, wherein the monitoring station is configured to reprogram the programmable objects via the data network.

23. The system of claim 21, wherein the monitoring station automatically polls the programmable objects cyclically to obtain status data representative of an operational parameter of each device.

24. The system of claim 21, wherein the monitoring station maintains a database representative of the components, and wherein the programmable objects are programmed by downloading a portion of the database into each object.

25. The system of claim 21, wherein the components are disposed in at least one enclosure, and wherein the physical location data includes data representative of a location of each component within the at least one enclosure.

26. A networked motor control center comprising:

an enclosure set;

a plurality of electrical control components disposed within the enclosure set, each component including a network interface and a dedicated memory object, the memory object storing component designation data representative of the respective component and physical location data representative of a location of the respective component in the enclosure set, the physical location data including data descriptive of physical coordinates of the component in the system and data descriptive of a physical size of a portion of the system in which the component is installed;

a data network linking the components for transmitting data to and receiving data from each component.

27. The motor control center of claim 26, wherein the components include at least one motor starter.

28. The motor control center of claim 26, wherein the components include at least one overload relay.

29. The motor control center of claim 26, wherein the component designation data includes data representative of a function of the respective component in the motor control center.

30. The motor control center of claim 26, wherein the physical location data includes data representative of a subunit of the motor control center in which the respective component is mounted.

31. The motor control center of claim 26, further including a monitoring station linked to the components via the data network.

32. The motor control center of claim 31, wherein the monitoring station is configured cyclically to poll the components for data representative of an operational status of each component.

33. The motor control center of claim 31, wherein the monitoring station is configured to access the component designation data and the physical location data via the data network.

34. The motor control center of claim 31, wherein the monitoring station is configured to modify the component designation data and the physical location data in response to operator inputs at the monitoring station.

35. A method for controlling and monitoring a plurality of networked electrical components, the method comprising the steps of:

providing a plurality of electrical components in a system having a predetermined physical layout, each component including a dedicated memory object for storing component designation data and physical location data corresponding to the physical layout, the physical location data including data descriptive of physical coordinates of the component in the system and data descriptive of a physical size of a portion of the system in which the component is installed;

connecting the components to a data network;

downloading to each component dedicated memory object the component designation data and the physical location data.

36. The method of claim 35, wherein comprising the further step of defining a database including the component designation data and the physical location data, and wherein the step of downloading includes accessing the data from the database for each component to which data is downloaded.

37. The method of claim 35, wherein the step of downloading is performed prior to final mounting of the components in the physical layout.

38. The method of claim 35, comprising the further step of connecting a monitoring station to the data network for accessing operational data from each component.

39. The method of claim 38, wherein the monitoring station is configured to access the component designation data and the physical layout data via the data network.