Control apparatus for wire cut electric discharge machine

• US 6,832,126 B2
• Filed: 03/05/2001
• Issued: 12/14/2004
• Est. Priority Date: 06/28/2000
• Status: Expired due to Fees

• Current Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Original Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Inventors: Irie, Takeshi
• Primary Examiner(s): Paladini, Albert W.
• Application Number:
  US09/797,832
• Publication Number:
  US 20020002417A1
• Time in Patent Office: 1,380 Days
• Field of Search: 700/162, 219/69.12, 219/69.11, 219/69.17, 219/69.16
• US Class Current: 700/162
• CPC Class Codes: B23H 7/065 Electric circuits specially adapted therefor
• CPC Class Codes: G05B 2219/36215 Insert automatically program sequence, for corner execution, avoid machining error
• CPC Class Codes: G05B 2219/45043 EDM machine, wire cutting
• CPC Class Codes: G05B 2219/49164 Corner, making corner
• CPC Class Codes: G05B 2219/50331 Electrode, wire gap compensation in edm, wire cutting

Abstract

In a wire cut electric discharge machine, a correction block is inserted into a corner of a movement path where the wire electrode is moved by the electrode moving device. The correction block does not correspond to the contour of the workpiece to be machined. When it is necessary to change machining condition such as the voltage to be applied to the wire electrode before and after the corner, a changing position to change the machining condition is set on the correction block.

Claims

1. A control apparatus that controls a wire cut electric discharge machine having an electrode moving device that moves a wire electrode relative to a workpiece, the control apparatus comprising:

a controller that;

changes a discharge gap generated by the wire electrode;

inserts a correction block into a corner of a movement path where the wire electrode is moved by the electrode moving device, wherein the correction block does not correspond to a contour of the workpiece to be machined; and

sets a changing position to change the discharge gap based on the correction block when the discharge gap needs to be changed before and after the corner.

2. The control apparatus according to claim 1, wherein the controller automatically sets the changing position to a position where a rim of the wire electrode is away from the contour of the workpiece to be machined by a distance equal to or greater than either of discharge gaps set before and after the discharge gap is changed, whichever is larger.

3. A method of controlling a wire cut electric discharge machine having an electrode moving device that moves a wire electrode relative to a workpiece, comprising the steps of:

changing a discharge gap generated by the wire electrode;

inserting a correction block into a corner of a movement path where the wire electrode is moved by the electrode moving device, wherein the correction block does not correspond to a contour of the workpiece; and

setting a changing position to change the discharge gap based on the correction block when it is necessary to change the discharge gap before and after the corner.

4. The method according to claim 3, wherein in the step of setting the changing position to change the discharge gap, the changing position is automatically set only when a rim of the wire electrode is away from the contour of the workpiece to be machined by a distance equal to or greater than either of discharge gaps set before and after the discharge gap is changed, whichever is larger.

5. A storage medium storing a program executed by a computer to control a wire cut electric discharge machine having an electrode moving device that moves a wire electrode relative to a workpiece, the program comprising:

a routine that changes a discharge gap generated by the wire electrode

a routine that inserts a correction block into a corner of a movement path where the wire electrode is moved by the electrode moving device, wherein the correction block does not correspond to a contour of the workpiece to be machined; and

a routine that sets a changing position to change the discharge gap based on the correction block when it is necessary to change the discharge gap before and after the corner.

6. The storage medium according to claim 5, wherein in the routine that sets the changing position, the changing position is automatically set to a position where the wire electrode is away from the contour of the workpiece to be machined by a distance equal to or greater than either of discharge gaps set before and after the discharge gap is changed, whichever is larger.

7. A wire cut electric discharge machine, comprising:

an electrode moving device that moves a wire electrode relative to a workpiece; and

a controller that;

changes a discharge gap generated by the wire electrode;

inserts a correction block into a corner of a movement path where the wire electrode is moved by the electrode moving device, wherein the correction block does not correspond to a contour of the workpiece to be machined; and

sets a changing position to change the discharge gap based on the correction block when the discharge gap needs to be changed at the corner.

8. A method of controlling a wire cut electric discharge machine having an electrode moving device that moves a wire electrode relative to workpiece during a change of a discharge gap, comprising the steps:

inserting a correction block into a corner of a movement path; and

setting a changing position to change a discharge gap based on the correction block when it is necessary to change the discharge gap before and after the corner.

9. The method according to claim 8, wherein the changing position is automatically set only when a rim of a wire electrode is away from a contour of the workpiece to be machined by a distance equal to or greater than either of discharge gaps set before and after the discharge gap is changed, whichever is larger.