Data collector instrument with integral speed sensor

• US 6,832,521 B1
• Filed: 11/01/2000
• Issued: 12/21/2004
• Est. Priority Date: 11/01/2000
• Status: Expired due to Fees

• Current Assignee: Rockwell Automation, Inc.
• Original Assignee: Entek IRD International Corp. (Rockwell Automation, Inc.)
• Inventors: Shreve, Dennis H., Courtney, Stuart
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): SAINT SURIN, JACQUES M
• Application Number:
  US09/704,102
• Time in Patent Office: 1,511 Days
• Field of Search: 736/58, 736/60, 735/93, 736/00, 736/02, 734/95, 738/665, 702/56, 702/122, 702/189, 324/175
• US Class Current: 73/658
• CPC Class Codes: G01M 13/028 Acoustic or vibration analysis
• CPC Class Codes: G01P 3/36 Devices characterised by the use of optical means, e.g. using infrared, visible, or ultraviolet light G01P3/68 takes precedence; gyrometers using the Sagnac effect, i.e. rotation-induced shifts between counter-rotating electromagnetic beams G01C19/64
• CPC Class Codes: G01P 3/486 delivered by photo-electric detectors

Abstract

A data collector having an integrated laser tachometer. The data collector includes, within a housing that can be held by a single hand, circuitry for receiving a vibration signal to be digitized, as well as an optical system for receiving light from outside said housing to be converted to a digital tachometer signal. Digital signal processing circuits within the housing receive, store or process the digitized vibration signal and/or the digital tachometer signal, for the purpose of predictive maintenance. The housing of the data collector also holds a display and input keys, so that an operator may use the same hand for holding and controlling the data collector, and for holding the integrated laser tachometer. This frees a hand for holding an accelerometer or for other purposes. Use of a data collector with an integrated laser tachometer is thus substantially more convenient than using a data collector with a separate, nonintegrated laser tachometer attachment.

Claims

1. A data collector, comprising

a housing,

a vibration signal input on said housing,

an analog to digital converter within said housing connected to said vibration signal input, converting a vibration signal received at said vibration signal input to a digitized vibration signal,

an optical system within said housing, said optical system receiving light from outside said housing,

a receiver circuit converting said received light to a digital signal, and

a digital signal processing circuit connected to said analog to digital converter and said receiver circuit, and receiving, storing or processing said digitized vibration signal and said digital signal converted from said received light, in real time, for the purpose of predictive maintenance,

whereby the data collector is an integrated device with analog and digital signal processing and an optical system.

2. The data collector of claim 1 wherein said optical system further comprises a light source emitting light through an aperture in said housing for reflection and return to said optical system.

3. The data collector of claim 2 wherein said light source comprises a laser light source.

4. The data collector of claim 3 wherein said laser light source comprises a laser diode and a collimating lens, said collimating lens collimating diverging light from said laser diode to a collimated light beam emitted from said housing.

5. The data collector of claim 2 wherein said receiver circuit comprises a light detector for detecting reflected light, and said optical system further comprises a beam splitter positioned to direct reflected light received through said aperture to light detector, said beam splitter positioned between said light source and said aperture.

6. The data collector of claim 1 wherein said receiver circuit comprises a PIN diode for converting received light to an electrical signal.

7. The data collector of claim 6 wherein said receiver further comprises a threshold comparator for comparing current flow in said PIN diode to a threshold, and producing a digital signal to said digital signal processing circuit when said threshold is exceeded.

8. The data collector of claim 7 wherein said digital signal processing circuit computes a rate of rotation of a moving element in response to timing of said digital signal from said threshold comparator, whereby said optical system is usable as a laser tachometer.

9. The data collector of claim 6 wherein said optical system further comprises a filter positioned between said aperture and said PIN diode, said filter filtering light other than at a wavelength of said light source.

10. The data collector of claim 1 further comprising a storage device, said digital signal processing circuit storing said digitized vibration signal in said storage device.

11. The data collector of claim 2 further comprising a display and input keys, said digital signal processing circuit displaying operational information on said display and receiving operational instructions from an operator via said input keys.

12. The data collector of claim 1 wherein said housing is sized to fit in a single hand of an operator.

13. A method of collecting data for the purpose of predictive maintenance using a data collector, comprising

receiving a vibration signal into a housing of said data collector, and converting said a vibration signal to a digitized vibration signal withing said housing,

receiving light from outside said housing into said housing, and converting said received light to a digital signal, and

simultaneously receiving, storing or processing said digitized vibration signal and said digital signal converted from said received light,

whereby data is collected using an integrated device with analog and digital signal processing and an optical system.

14. The method of claim 13 further comprising generating light within said housing and emitting said light through an aperture in said housing for reflection and return.

15. The method of claim 14 wherein said light comprises laser light.

16. The method of claim 15 wherein said laser is generated by a laser diode and a collimating lens, said collimating lens collimating diverging light from said laser diode to a collimated light beam emitted from said housing.

17. The method of claim 14 wherein said light is received by a light detector for detecting reflected light, and further comprising positioning a beam splitter to direct reflected light received through an aperture in said housing to said light detector, said beam splitter positioned between said light source and said aperture.

18. The method of claim 13 wherein said light is received by a PIN diode and converted thereby to an electrical signal.

19. The method of claim 18 further comprising comparing current flow in said PIN diode to a threshold, and producing a digital signal when said threshold is exceeded.

20. The method of claim 19 further comprising computing a rate of rotation of a moving element in response to timing of said digital signal resulting from said threshold comparison.

21. The method of claim 18 further comprising positioning a filter between said aperture and said PIN diode, said filter filtering light other than at a wavelength of said light source.

22. The method of claim 13 further comprising storing said digitized vibration signal in a storage device.

23. The method of claim 14 further comprising displaying operational information on a display on said housing, and receiving operational instructions from an operator via input keys on said housing.

24. The method of claim 13 wherein said housing is sized to fit in a single hand of an operator.