Electric actuator

• US 6,833,639 B2
• Filed: 12/23/2002
• Issued: 12/21/2004
• Est. Priority Date: 12/23/2002
• Status: Expired due to Fees

• Current Assignee: Cybex Industrial Ltd. (Goodbaby International Holdings Limited)
• Original Assignee: Cybex Industrial Ltd. (Goodbaby International Holdings Limited)
• Inventors: Lau, Collins Yu Cheong, Cheung, Kang Wah
• Primary Examiner(s): Lam, Thanh
• Assistant Examiner(s): JONES, JUDSON
• Application Number:
  US10/326,116
• Publication Number:
  US 20040119344A1
• Time in Patent Office: 729 Days
• Field of Search: 310/15, 310/17, 310/36-38
• US Class Current: 310/36
• CPC Class Codes: A61C 17/3418 Rotation around the axis of the toothbrush handle
• CPC Class Codes: A61C 17/3481 Vibrating brush body, e.g. by using eccentric weights
• CPC Class Codes: H02K 11/33 Drive circuits, e.g. power electronics H02K11/38 takes precedence
• CPC Class Codes: H02K 33/16 with polarised armatures moving in alternate directions by reversal or energisation of a single coil system
• CPC Class Codes: H02K 5/22 Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes

Abstract

An electric actuator for providing an angular reciprocating drive, comprising a casing, a stator housed in the casing, and an armature extending co-axially through the stator. The stator has an annular arrangement of poles and a coil for energization by an alternating current to magnetise the poles in opposite polarities as between adjacent poles. The armature has a shaft supported by the casing for angular movement and a plurality of permanent magnets mounted fast on and around the shaft. The magnets have proximal sides as between adjacent magnets of opposite polarities, wherein upon repeated reversals of said alternating current the magnets interact magnetically with the poles to cause the shaft to oscillate thereby providing said drive.

Claims

1. An electric actuator for providing an angular reciprocating drive, comprising:

a casing;

a stator housed in the casing; and

an armature extending co-axially through the stator;

the stator having an annular arrangement of poles and a coil for energization by an alternating current to magnetise the poles in opposite polarities as between adjacent poles;

the armature having a shaft supported by the casing for angular movement and a plurality of permanent magnets mounted fast on and around the shaft, wherein each magnet has opposite ends and extends substantially parallel to the shaft, and the magnets are secured on the shaft by a pair of mounting members surrounding respective opposite ends of the magnets;

the magnets having proximal sides as between adjacent magnets of opposite polarities, wherein upon repeated reversals of said alternating current the magnets interact magnetically with the poles to cause the shaft to oscillate thereby providing said drive.

2. The electric actuator as claimed in claim 1, wherein the magnets are located at equiangular positions around the shaft.

3. The electric actuator as claimed in claim 1, wherein each magnet is elongate and extends in substantially the same direction as the shaft.

4. The electric actuator as claimed in claim 3, wherein each magnet has a flat surface, and the shaft has a corresponding flat surface against which the magnet lies with its flat surface.

5. The electric actuator as claimed in claim 4, wherein the magnets are located equiangularly around a section of the shaft, the section having a substantially polygonal cross-section that provides a plurality of flat surfaces positioning the respective magnets.

6. The electric actuator as claimed in claim 1, wherein the stator includes a spool, around which the coil is wound and inside which the poles are positioned.

7. The electric actuator as claimed in claim 6, wherein the spool includes a pair of annular flanges at opposite ends thereof, between which the coil is wound.

8. The electric actuator as claimed in claim 6, wherein the spool includes a plurality of grooves on an inner surface thereof, each groove extending axially relative to the spool and locating a respective pole.

9. The electric actuator as claimed in claim 1, wherein the poles and the magnets are arranged in respective equiangular manners, and the number of poles is the same as or an integral multiple of the number of the magnets.

10. The electric actuator as claimed in claim 1, wherein the armature includes a torsion spring biassing the shaft into a neutral angular position relative to the casing, across which neutral position the shaft is to oscillate.

11. The electric actuator as claimed in claim 10, wherein the spring comprises a coil spring disposed co-axially on the shaft.

12. An electric hand tool incorporating the electric actuator as claimed in claim 1, including a body housing the actuator and an implement connectable to an output end of the shaft for driving thereby to reciprocate for operation.

13. The electric hand tool as claimed in claim 12, being an electric toothbrush, wherein the body comprises a handle and the implement comprises a brush head.

17. The electric actuator as claimed in claim 10, wherein the spring has a first end engaged with a fixed member on the shaft and a second end engaged with an end cap of the casing.

14. An electric actuator for providing an angular reciprocating drive, comprising:

a casing;

a stator housed in the casing; and

an armature extending co-axially through the stator;

the stator having an annular arrangement of poles and a coil for energization by an alternating current to magnetise the poles in opposite polarities as between adjacent poles, wherein the poles are divided into two groups each of alternating poles, and the stator includes a pair of ferromagnetic annular members located at opposite ends thereof, each member being connected to a respective group of alternating poles for magnetisation in the same polarity;

the armature having a shaft supported by the casing for angular movement and a plurality of permanent magnets mounted fast on and around the shaft;

the magnets having proximal sides as between adjacent magnets of opposite polarities, wherein upon repeated reversals of said alternating current the magnets interact magnetically with the poles to cause the shaft to oscillate thereby providing said drive.

15. The electric actuator as claimed in claim 14, wherein the poles as between the two groups are shifted in opposite directions for connection with the corresponding annular members.

16. An electric actuator for providing an angular reciprocating drive, comprising:

a casing;

a stator housed in the casing; and

an armature extending co-axially through the stator;

the stator having an annular arrangement of poles and a coil for energization by an alternating current to magnetise the poles in opposite polarities as between adjacent poles,

the armature having a shaft supported by the casing for angular movement and a plurality of permanent magnets mounted fast on and around the shaft, the armature including a torsion spring biassing the shaft into a neutral angular position relative to the casing, across which neutral position the shaft is to oscillate, wherein the poles and the magnets are arranged in such a manner that each magnet is positioned symmetrically between a corresponding pair of poles when the shaft is in the neutral position;

the magnets having proximal sides as between adjacent magnets of opposite polarities, wherein upon repeated reversals of said alternating current the magnets interact magnetically with the poles to cause the shaft to oscillate thereby providing said drive.

18. An electric actuator for providing an angular reciprocating drive, comprising:

a casing;

a stator housed in the casing; and

an armature extending co-axially through the stator;

the stator having an annular arrangement of poles and a coil for energization by an alternating current to magnetise the poles in opposite polarities as between adjacent poles,

the armature having a shaft supported by the casing for angular movement and a plurality of permanent magnets mounted fast on and around the shaft, the armature including a torsion spring biassing the shaft into a neutral angular position relative to the casing, across which neutral position the shaft is to oscillate, wherein the spring has a first end engaged with a fixed member on the shaft and a second end engaged with an end cap of the casing and wherein the fixed member comprises an eccentric weight mounted fast on the shafts;

the magnets having proximal sides as between adjacent magnets of opposite polarities, wherein upon repeated reversals of said alternating current the magnets interact magnetically with the poles to cause the shaft to oscillate thereby providing said drive.

19. An electric actuator for providing an angular reciprocating drive, comprising:

a casing;

a stator housed in the casing; and

an armature extending co-axially through the stator;

the stator having an annular arrangement of poles and a coil for energization by an alternating current to magnetise the poles in opposite polarities as between adjacent poles,

the armature having a shaft supported by the casing for angular movement and a plurality of permanent magnets mounted fast on and around the shaft, wherein the armature includes an eccentric weight mounted fast on the shaft;

the magnets having proximal sides as between adjacent magnets of opposite polarities, wherein upon repeated reversals of said alternating current the magnets interact magnetically with the poles to cause the shaft to oscillate thereby providing said drive.

20. The electric actuator as claimed in claim 19, wherein the eccentric weight has a main body extending on a transverse plane of and partially round the shaft.

21. An electric actuator for providing an angular reciprocating drive, comprising:

a casing;

a stator housed in the casing; and

an armature extending co-axially through the stator;

the stator having an annular arrangement of poles and a coil for energization by an alternating current to magnetise the poles in opposite polarities as between adjacent poles;

the armature having a shaft supported by the casing for angular movement and a plurality of permanent magnets mounted fast on and around the shaft;

the magnets having proximal sides as between adjacent magnets of opposite polarities, the adjacent magnets each having opposite sides of opposite polarities, wherein upon repeated reversals of said alternating current the magnets interact magnetically with the poles to cause the shaft to oscillate thereby providing said drive.