Circuit and method of operation for an adaptive charge rate power supply

• US 6,833,686 B2
• Filed: 02/21/2003
• Issued: 12/21/2004
• Est. Priority Date: 02/21/2003
• Status: Expired due to Term

• Current Assignee: Malikie Innovations Limited (Key Patent Innovations Limited)
• Original Assignee: Blackberry Limited
• Inventors: Idzik, Jacek S., Veselic, Dusan, Malton, Jonathan T., Habicher, Michael F.
• Primary Examiner(s): Tso, Edward H.
• Application Number:
  US10/372,446
• Publication Number:
  US 20040164707A1
• Time in Patent Office: 669 Days
• Field of Search: 320/128, 320/132, 320/133, 320/160, 320/164
• US Class Current: 320/128
• CPC Class Codes: G06F 1/266 Arrangements to supply power to external peripherals either directly from the computer or under computer control, e.g. supply of power through the communication port, computer controlled power-strips
• CPC Class Codes: H02J 2207/40 adapted for charging from various sources, e.g. AC, DC or multivoltage
• CPC Class Codes: H02J 7/0071 with a programmable schedule
• CPC Class Codes: H02J 7/00711 with introduction of pulses during the charging process
• CPC Class Codes: H02J 7/007182 in response to battery voltage

Abstract

A convenient source of charging power for portable communication devices is an integral power node of a computer data bus, such as a USB (universal serial bus) port. Unfortunately, USB ports have limited power capacity, making them generally incompatible with battery charge controllers (BCCs) which are designed to receive a steady, high capacity input. The invention provides a battery charging circuit which adjusts to the parameters of an external power supply such as a USB port by adding a regulating circuit to a standard BCC design. This regulating circuit maximizes the current drawn by the BCC, while keeping the voltage to the BCC above a preset minimum (the low voltage shut off level for the BCC). If the voltage to the BCC begins to drop, the regulating circuit reduces the current drawn, so the voltage rises and stays within the operating range of the BCC.

Claims

1. A battery charging circuit which adjusts to the parameters of an external power supply, to minimize charge time, comprising:

a battery charge controller connected to said external power supply and electrifying a battery; and

a regulating circuit for maximizing the current drawn by said battery charge controller, while keeping the voltage to said battery charge controller above a preset minimum limit, said preset minimum limit corresponding to a low voltage shut off level for said battery charge controller.

2. The battery charging circuit of claim 1 where said battery charge controller to includes a current control input.

3. The battery charging circuit of claim 2 where said regulating circuit comprises:

a regulating circuit responsive to the voltage at the input to said battery charge controller by adjusting the current drawn by said battery charge controller to keep the voltage at the input to said battery charge controller above said preset minimum limit.

4. The battery charging circuit of claim 3 where said regulating circuit comprises:

a comparator for receiving a voltage signal from the input to said battery charge controller and a reference voltage signal, and responds to said voltage signal being less than said reference voltage by reducing the current supplied by said battery charge controller.

5. The battery charging circuit of claim 3 where said regulating circuit comprises:

an electronic potentiometer operable to incrementally decrease its resistance in response to control pulses from a microprocessor, thereby incrementally increasing the current supplied by said battery charge controller.

6. The battery charging circuit of claim 3 wherein said regulating circuit comprises:

an electronic potentiometer operable to cyclically ramp though its range of resistance, thereby cycling the current supplied by said battery charge controller through a range of 0 A to a current level that causes said battery charge controller low voltage shut off to trip.

7. The battery charging circuit of claim 4 wherein:

said reference voltage is provided by said battery charge controller.

8. The battery charging circuit of claim 4 wherein:

said comparator circuit further comprises a voltage divider for scaling down said voltage signal from said power mode, and said reference voltage signal is scaled down proportionally.

9. The battery charging circuit of claim 4 wherein:

said regulating circuit further comprises a capacitor coupling the output of said comparator to ground, thereby smoothing out variances in the output of said comparator.

10. The battery charging circuit of claim 4 where said external power supply comprises a computer data bus having a power node.

11. The battery charging circuit of claim 10 wherein:

said computer data bus is a Universal Serial Bus (USB).

12. The battery charger of claim 4, wherein said comparator circuit has a hysteresis, whereby said battery charge controller will not begin to deliver current again until said voltage level of said computer data bus is well above said reference voltage.

13. The battery charger of claim 4, wherein said comparator is operable to lower the charge current when the voltage of the external power supply drops below a preset reference level.

14. The battery charger of claim 4, wherein said battery charge controller includes a low voltage shut off circuit, said battery charge controller shuts off if the incoming voltage falls below a preset limit, and wherein said regulating circuit lowers the current output of said battery charge controller when the voltage of the supply drops below a preset reference, to avoid said preset limit.

15. A battery charger comprising:

a battery charge controller whose current output varies with the voltage applied to a control signal input; and

a comparator for lowering the charge current when the voltage of the supply drops below a preset reference level.

16. A method for charging a battery of a portable device via an external power supply, which adjusts to the parameters of said external power supply to minimize charge time, said method comprising the steps of:

connecting a battery charge controller to said external power supply and to a rechargeable battery in said portable device;

determining a low voltage shut off level for said battery charge controller;

monitoring the voltage that said external power supply provides to said battery charge controller; and

maximizing the current drawn by said battery charge controller, while keeping the voltage to said battery charge controller above said low voltage shut off level for said battery charge controller.