Spiral wave bladed drag bit

• US 6,834,733 B1
• Filed: 09/04/2002
• Issued: 12/28/2004
• Est. Priority Date: 09/04/2002
• Status: Expired due to Term

• Current Assignee: Varel International Ind LP (Varel International Ind)
• Original Assignee: Varel International Ind
• Inventors: Maouche, Zakaria, Gallego, Gilles J-P, Dourfaye, Alfazazi
• Primary Examiner(s): Bagnell, David
• Assistant Examiner(s): BOMAR, THOMAS S
• Application Number:
  US10/235,690
• Time in Patent Office: 846 Days
• Field of Search: 175/378, 175/400, 175/429, 175/431
• US Class Current: 175/378
• CPC Class Codes: E21B 10/55 with preformed cutting elements

Abstract

A drag-type drill bit for bore hole drilling in earth formation comprises a bit body having a threaded pin on one end for coupling to a drill string. A substantially dome-shaped cutter head is formed integral with the bit body opposite from the threaded pin. Formed integral with and extending from the cutter head is a plurality of circumferentially spaced fixed and/or variable pitch spiral blades having a succession of curved segments. The variable pitch pattern curves from substantially the center of and around the cutter head to the gage area. A plurality of generally cylindrical cutting elements, such as PDC elements, are fixed to each of the spiral blades and a plurality of nozzles are positioned around the cutter head to direct drilling fluid passing through the bit body against the blades to the annulus surrounding the bit body and the bore hole.

Claims

1. A drag-type drill bit for bore hole drilling in earth formations, comprising:

a bit body having a threaded pin on one end for coupling to a drill string;

a substantially dome-shaped cutter head formed integral with the bit body opposite from the threaded pin;

a plurality of circumferentially spaced first blades formed integral with and extending from the cutter head, the first blades extending from substantially the center of and around the cutter head to the gage area;

a plurality of second blades being positioned alternatively between the first blades, the second blades extending from respective positions offset from the center of the cutter head and extending toward the gauge area;

a plurality of generally cylindrical cutting elements embedded in each of the first blades;

a plurality of nozzles positioned around the cutter head to direct drilling fluid passing through the bit body against the wave-shaped blades to the annulus surrounding the bit body in the bore hole; and

wherein the first blades comprise a variable pitch bi-directional pattern having a succession of concave and convex segments.

2. The drag-type drill bit as in claim 1 wherein at least one first blade includes a leading surface that overlaps a trailing surface of an adjacent one of the plurality of second blades, in the direction of rotation of the bit body.

3. A drag-type drill bit for bore hole drilling in earth formations, comprising:

a bit body having a threaded pin on one end for coupling to a drill string;

a substantially dome-shaped cutter head formed integral with the bit body opposite from the threaded pin;

a plurality of circumferentially spaced first blades formed integral with and extending from the cutter head, the first blades extending from substantially the center of and around the cutter head to the gage area;

a plurality of second blades being positioned alternatively between the first blades, the second blades extending from respective positions offset from the center of the cutter head and extending toward the gauge area;

a plurality of generally cylindrical cutting elements embedded in each of the first blades;

a plurality of nozzles positioned around the cutter head to direct drilling fluid passing through the bit body against the wave-shaped blades to the annulus surrounding the bit body in the bore hole; and

wherein the first blades comprise wave shaped blades having a variable pitch pattern having a succession of segments, the variable pitch pattern curving from substantially the center of and around the cutter head to the gage area in the direction of rotation of the bit body, or in the direction opposite to the direction of rotation of the bit body.

4. The drag-type drill bit as in claim 3 wherein the last segment of each of the plurality of first blades positioned from the center of the cutter head comprises a substantially straight, slightly curved segment substantially parallel to the longitudinal axis of the bit body.

5. The drag-type drill bit as in claim 3 wherein the variable pitch of the wave-shaped blades increases along the length of the pattern.

6. The drag-type drill bit as in claim 3 wherein the variable pitch of the wave-shaped blades decreases along the length of the pattern.

7. The drag-type drill bit as in claim 3 wherein the variable pitch of the wave-shaped blades increases for selected segments and decreases for other selected curved segments.

8. The drag-type drill bit as in claim 3 wherein the variable pitch of the wave-shaped blades increases for selected segments and decreases as the blade approaches the gage area.

9. A drag-type drill bit for bore hole drilling in earth formations, comprising:

a bit body having a threaded pin end for coupling to a drill string;

a substantially dome-shaped cutter head formed integral with the bit body opposite from the threaded pin;

a first plurality of circumferentially spaced wave-shaped blades formed integral with and extending from the cutter head, the first plurality of wave-shaped blades comprising a variable pitch pattern having a succession of segments, the variable pitch pattern curving from substantially the center of and around the cutter head to the gage area thereof in the direction of rotation of the bit body or in the direction opposite to the rotation of the bit body;

a second plurality of circumferentially spaced blades formed integral with and extending from the cutter head between adjacent wave-shaped blades of the first plurality, the blades of the second plurality comprising a fixed pitch pattern curving from a position displaced from the center of and around the cutter head to the gage area thereof in the direction of rotation of the bit body or in the direction opposite to the rotation of the bit body;

a plurality generally cylindrical cutting elements embedded in each of the first plurality of wave-shaped blades and the second plurality of blades; and

a plurality of nozzles positioned around the cutter head to direct drilling fluid passing through the bit body against the first plurality of wave-shaped blades and the second plurality of blades to the annulus surrounding the bit body and the bore hole.

10. The drag-type drill bit as in claim 9 wherein the first plurality of wave-shaped blades comprises a variable pitch bi-directional pattern having a succession of concave and convex curved segments.

11. The drag-type drill bit as in claim 9 wherein each of the first plurality of wave-shaped blades positioned from the center of the cutter head comprises a substantially straight segment substantially parallel to the longitudinal axis of the bit body.

12. The drag-type drill bit as in claim 9 wherein the leading surface of a blade overlaps the trailing surface of the adjacent blade in the direction of rotation of the bit body.

13. The drag-type drill bit as in claim 9 wherein a part of the plurality of nozzles are individually positioned in proximity to the first segment of the first plurality of wave-shaped blades to direct drilling fluid from the associated nozzle against this part of the blade.

14. The drag-type drill bit as in claim 9 wherein the variable pitch of the wave-shaped blades increases for selected curved segments and reverses as the blade approaches the gage area.

15. A drag-type drill bit for bore hole drilling in earth formations, comprising:

a bit body having a threaded pin at one end thereof for coupling to a drill string;

a substantially dome-shaped cutter head formed integral with the bit body opposite from the threaded pin;

a plurality of circumferentially spaced blades formed integral with and extending from the cutter head, the blades comprising a fixed pitch top surface and a variable pitch leading surface having a succession of curved segments, the variable pitch leading surface curving from substantially the center of and around the cutter head to the side thereof in the direction of rotation of the bit body or in the direction opposite to the direction of the bit body;

a plurality of generally cylindrical cutting elements embedded in each of the blades;

a plurality of nozzles positioned around the cutter head to direct drilling fluid passing through the bit body against the circumferentially spaced blades to the annulus surrounding the bit body in the bore hole.

16. The drag-type drill bit as set forth in claim 15 wherein each circumferentially spaced blade comprises a variable pitch trailing surface having a succession of curved segments, the variable pitch pattern curving from substantially the center and around the cutter head to the side thereof.

17. The drag-type drill bit as in claim 16 wherein the variable pitch leading surface and the variable pitch trailing surface of each of the circumferentially spaced blades comprises a bi-directional curved pattern.

18. The drag-type drill bit as in claim 17 wherein the variable pitch leading surface and the variable pitch trailing surface of each of the circumferentially spaced blades comprises a succession of concave segments having selected radius values.

19. The drag-type drill bit as in claim 17 wherein the variable pitch leading surface and the variable pitch trailing surface of each of the circumferentially spaced blades comprises a succession of convex segments having selected radius values.

20. The drag-type drill bit as in claim 17 wherein the variable pitch leading surface and the variable pitch trailing surface of each of the circumferentially spaced blades comprises a succession of concave or convex segments having selected radius values.

21. The drag-type drill bit as in claim 15 wherein each of the plurality of circumferentially spaced blades comprises a substantially straight, slightly curved segment at the gage end of the blade, the substantially straight, slightly curved segment substantially parallel to the longitudinal axis of the bit body.

22. The drag-type drill bit as in claim 15 wherein the variable pitch leading surface of each circumferentially spaced blade comprises a succession of concave segments having selected radius values.

23. The drag-type drill bit as in claim 15 wherein the variable pitch leading surface of each circumferentially spaced blade comprises a succession of convex segments having selected radius values.

24. The drag-type drill bit as in claim 15 wherein the variable pitch leading surface of each circumferentially spaced blade comprises a succession of concave or convex segments having selected radius values.

25. The drag-type drill bit as in claim 15 wherein the variable pitch of the leading and trailing surfaces increases for selected curved segments and reverses as the blade approaches the gage area.

26. A drag-type drill bit for bore hole drilling in earth formation, comprising:

a bit body having a threaded pin on one end thereof for coupling to a drill string;

a substantially dome-shaped cutter head formed integral with the bit body opposite from the threaded pin;

a first plurality of circumferentially spaced wave-shaped blades formed integral with and extending from the cutter head, the first plurality of wave-shaped blades comprising a variable pitch pattern having a succession of curved segments, the variable pitch pattern curving from substantially the center of and around the cutter head to the side thereof in the direction of rotation of the bit body or in the direction opposite to rotation of the bit body;

a second plurality of circumferentially spaced wave-shaped blades formed integral with and extending from the cutter head, the second plurality of wave-shaped blades comprising a variable pitch pattern having a succession of curved segments, the variable pitch pattern of the second plurality of wave-shaped blades curving from a starting position displaced from the center of the cutter head to the side thereof in the direction of rotation of the bit body or in the direction opposite to rotation of the bit body, the second plurality of circumferentially spaced wave-shaped blades positioned between adjacent ones of the first plurality of circumferentially spaced wave-shaped blades;

a plurality of generally cylindrical cutting elements embedded in each of the first and second plurality of wave-shaped blades; and

a plurality of nozzles positioned around the cutter head to direct drilling fluid passing through the bit body against the wave-shaped blades to the annulus surrounding the bit body in the bore hole.

27. The drag-type drill bit as in claim 26 wherein the wave-shaped blades comprise a variable pitch bi-directional pattern having a succession of concave and convex segments.

28. The drag-type drill bit as in claim 26 wherein the leading surface of a blade overlaps. the trailing surface of the adjacent blade in the direction of rotation of the bit body.

29. The drag-type drill bit as in claim 26 wherein the variable pitch of the wave-shaped blades increases along the length of the pattern.

30. The drag-type drill bit as in claim 26 wherein the variable pitch of the wave-shaped blades decreases along the length of the pattern.

31. The drag-type drill bit as in claim 26 wherein the variable pitch of the wave-shaped blades increases for selected segments and decreases for other selected curved segments.

32. The drag-type drill bit as in claim 26 wherein the variable pitch of the wave-shaped blades increases for selected segments and decreases as the blade approaches the gage area.

33. The drag-type drill bit as in claim 26 wherein the first plurality of wave-shaped blades comprises a variable pitch bi-directional pattern having a succession of concave and convex curved segments.

34. The drag-type drill bit as in claim 26 wherein a part of the plurality of nozzles are individually positioned in proximity to the first segment of the first plurality of wave-shaped blades to direct drilling fluid from the associated nozzle against this part of the blade.

35. The drag-type drill bit as in claim 26 wherein the second plurality of wave-shaped blades comprises a variable pitch bi-directional pattern having a succession of concave and convex curved segments.

36. The drag-type drill bit as in claim 26 wherein a part of the plurality of nozzles are individually positioned in proximity to the first segment of the second plurality of wave-shaped blades to direct drilling fluid from the associated nozzle against this part of the blade.

37. A drag-type drill bit for bore hole drilling in earth formation, comprising:

a bit body having a threaded pin on one end thereof for coupling to a drill string;

a substantially dome-shaped cutter head formed integral with the bit body opposite from the threaded pin;

a plurality of circumferentially spaced primary fixed pitch spiral blades formed integral with and extending from the cutter head, the plurality of primary blades comprising a fixed pitch pattern having a curved segment, the fixed pitch pattern curving from substantially the center of and around the cutter head to the side thereof in the direction of rotation of the bit body or in the direction opposite to rotation of the bit body;

a plurality of circumferentially spaced secondary wave-shaped blades formed integral with and extending from the cutter head, the plurality of secondary wave-shaped blades comprising a variable pitch pattern having a succession of curved segments, the variable pitch pattern of the second plurality of wave-shaped blades curving from a starting position displaced from the center of the cutter head to the side thereof in the direction of rotation of the bit body or in the direction opposite to rotation of the bit body, the plurality of circumferentially spaced secondary wave-shaped blades positioned between adjacent ones of the plurality of circumferentially spaced primary blades;

a plurality of generally cylindrical cutting elements embedded in each of the primary and secondary wave-shaped blades; and

a plurality of nozzles positioned around the cutter head to direct drilling fluid passing through the bit body against the primary and secondary blades to the annulus surrounding the bit body in the bore hole.

38. The drag-type drill bit as in claim 37 wherein the plurality of secondary blades comprise a variable pitch bi-directional pattern having a succession of concave and convex segments.

39. The drag-type drill bit as in claim 37 wherein the leading surface of a blade overlaps the trailing surface of the adjacent blade in the direction of rotation of the bit body.

40. The drag-type drill bit as in claim 37 wherein the variable pitch of the secondary wave-shaped blades increases along the length of the pattern.

41. The drag-type drill bit as in claim 37 wherein the variable pitch of the secondary wave-shaped blades decreases along the length of the pattern.

42. The drag-type drill bit as in claim 37 wherein the variable pitch of the secondary wave-shaped blades increases for selected segments and decreases for other selected curved segments.

43. The drag-type drill bit as in claim 37 wherein the variable pitch of the secondary wave-shaped blades increases for selected segments and decreases as the blade approaches the gage area.

44. The drag-type drill bit as in claim 37 wherein a part of the plurality of nozzles are individually positioned in proximity to the segment of the plurality of primary fixed pitch blades to direct drilling fluid from the associated nozzle against this part of the blade.

45. The drag-type drill bit as in claim 37 wherein a part of the plurality of nozzles are individually positioned in proximity to the first segment of the plurality of secondary wave-shaped blades to direct drilling fluid from the associated nozzle against this part of the blade.