Cementing in deep water offshore wells

• US 6,835,243 B2
• Filed: 05/14/2001
• Issued: 12/28/2004
• Est. Priority Date: 03/09/2000
• Status: Expired due to Term

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Brothers, Lance E., Palmer, Anthony V.
• Primary Examiner(s): MARCANTONI, PAUL D
• Application Number:
  US09/854,857
• Publication Number:
  US 20010030044A1
• Time in Patent Office: 1,324 Days
• Field of Search: 106/692, 106/696, 106/724, 106/727, 106/728, 106/823, 106/819, 106/693
• US Class Current: 106/692
• CPC Class Codes: C04B 2103/0008 Li
• CPC Class Codes: C04B 2103/12 Set accelerators
• CPC Class Codes: C04B 22/124 Chlorides of ammonium or of the alkali or alkaline earth metals, e.g. calcium chloride
• CPC Class Codes: C04B 24/06 containing hydroxy groups
• CPC Class Codes: C04B 24/124 Amides
• CPC Class Codes: C04B 24/16 Sulfur-containing compounds
• CPC Class Codes: C04B 28/06 Aluminous cements monolithic refractories or refractory mortars C04B35/66
• CPC Class Codes: C04B 38/10 by using foaming agents C04B38/02 takes precedenceor by using mechanical means, e.g. adding preformed foam
• CPC Class Codes: C09K 8/46 containing inorganic binders, e.g. Portland cement
• CPC Class Codes: C09K 8/473 Density reducing additives, e.g. for obtaining foamed cement compositions

Abstract

An improved method of cementing casing in a deep water offshore formation penetrated by a well bore comprising the steps of preparing a foamed cement composition comprised of calcium aluminate cement, a set accelerating additive, a thickening time increasing additive, water, a gas, and a mixture of foam forming and foam stabilizing surfactants; placing the cement composition in the annulus between the casing and well bore; and allowing the cement composition to set into a hard impermeable mass therein.

Claims

1. A foamed cement composition having a set pumping time and a quick set at temperatures as low as about 32°

F. comprising;

a calcium aluminate cement;

a set accelerating additive;

a retarder;

water in an amount sufficient to form a foam; and

a mixture of cement composition foam forming and foam stabilizing surfactants present in an amount sufficient to facilitate the formation of and stabilize said foam.

2. The cement composition of claim 1 wherein said calcium aluminate cement has an alumina content of about 80% by weight of said cement.

3. The cement composition of claim 1 wherein said set accelerating additive is a lithium salt selected from the group consisting of lithium chloride, lithium carbonate, lithium sulfate and lithium hydroxide.

4. The cement composition of claim 1 wherein said lithium salt is lithium chloride.

5. The cement composition of claim 1 wherein said set accelerating additive is present in said composition in an amount in the range of from about 0.1% to about 1% by weight of cement therein.

6. The cement composition of claim 1 wherein said retarder is selected from the group consisting of citric acid, gluconic acid and tartaric acid.

7. The cement composition of claim 1 wherein said retarder is citric acid.

8. The cement composition of claim 1 wherein said retarder is present in said composition in an amount in the range of from about 0.5% to about 2% by weight of cement therein.

9. The cement composition of claim 1 wherein said water is selected from the group consisting of fresh water and salt water.

10. The cement composition of claim 1 wherein said water is present in said composition in an amount in the range of from about 40% to about 50% by weight of cement therein.

11. The cement composition of claim 1 wherein said gas is selected from the group consisting of air and nitrogen.

12. The cement composition of claim 1 wherein said gas is nitrogen.

13. The cement composition of claim 1 wherein said gas is present in said composition in an amount sufficient to foam said composition to a density in the range of from about 10 to about 12 pounds per gallon.

14. The cement composition of claim 1 wherein said mixture of foam forming and foam stabilizing surfactants in said composition comprises an alcohol ether sulfate ethoxylated with from about 3 to about 10 moles of ethylene oxide, an alkyl or alkene amidopropylbetaine and an alkyl or alkene amidopropyl dimethylamine oxide.

15. The cement composition of claim 1 wherein said mixture of foaming and foam stabilizing surfactants is present in said cement composition in an amount in the range of from about 1% to about 4% by weight of water in said composition.

16. A foamed cement composition having a set pumping time and a quick set at temperatures as low as about 32°

F. comprising;

a calcium aluminate cement having an alumina content of about 80% by weight of said cement;

a set accelerating additive selected from the group consisting of lithium chloride, lithium carbonate, lithium sulfate and lithium hydroxide present in said composition in an amount in the range of from about 0.2% to about 0.5% by weight of cement therein;

a retarder selected from the group consisting of citric acid, gluconic acid and tartaric acid present in said composition in an amount in the range of from about 0.5% to about 1.5% by weight of cement therein;

water selected from the group consisting of fresh water and salt water present in said composition in an amount in the range of from about 40% to about 50% by weight of cement therein;

nitrogen gas present in said composition in an amount sufficient to foam said cement composition to a density in the range of from about 10 about 12 pounds per gallon; and

a mixture of foam forming and foam stabilizing surfactants comprised of an alcohol ether sulfate ethoxylated with from about 3 to about 10 moles of ethylene oxide, an alkyl or alkene amidopropylbetaine and an alkyl or alkene amidopropyl dimethylamine oxide, said mixture being present in said composition in an amount in the range of from about 2% to about 3% by weight of water in said composition.

17. The cement composition of claim 16 wherein said set accelerating additive is lithium chloride.

18. The cement composition of claim 16 wherein said retarder is citric acid.

19. The cement composition of claim 16 wherein said water is salt water.

20. The cement composition of claim 16 wherein said mixture of foam forming and foam stabilizing surfactants comprises said ethoxylated alcohol ether sulfate in an amount in the range of from about 60 to about 64 parts by weight, said alkyl or alkene amidopropylbetaine in an amount in the range of from about 30 about 33 parts by weight and said alkyl or alkene amiopropyldimethylamine oxide in an amount in the range of from about 3 to about 10 parts by weight.