Battery charging method and apparatus

• US 6,836,095 B2
• Filed: 04/28/2003
• Issued: 12/28/2004
• Est. Priority Date: 04/28/2003
• Status: Expired due to Fees

• Current Assignee: Semtech Corporation
• Original Assignee: Semtech Corporation
• Inventors: Fogg, John Kenneth
• Primary Examiner(s): Tso, Edward H.
• Application Number:
  US10/424,266
• Publication Number:
  US 20040212347A1
• Time in Patent Office: 610 Days
• Field of Search: 320/127, 320/128, 320/140, 320/142, 320/165
• US Class Current: 320/128
• CPC Class Codes: G01R 31/382 Arrangements for monitoring battery or accumulator variables, e.g. SoC
• CPC Class Codes: H02J 7/0047 with monitoring or indicating devices or circuits
• CPC Class Codes: H02M 1/0009 Devices or circuits for detecting current in a converter

Abstract

A battery charging circuit senses charging current using a sense circuit that includes a time-averaging amplifier circuit that nulls amplifier offset errors from the sensed current signal. With such offset correction, the sense circuit provides accurate current sensing over a wide dynamic range of charging current and thus may be used for low and high charging currents, and accurate detection of trickle and end-of-charge currents. The substantial elimination of amplifier-offset errors from charging current sensing permits use of a single sense resistor over a wide range of charging currents. Such accurate current detection supports zero-current regulation of the battery, which allows the battery to remain connected to the charging circuit even after reaching its end-of-charge condition. The battery charging circuit further may include digital switchover circuitry, which reduces charging control discontinuities by allowing both current and voltage feedback loops to drive the same regulation control circuit.

Claims

1. A battery charging circuit comprising a sense circuit that includes a time-averaging amplifier circuit to accurately sense a charging current of a battery under charge, said time-averaging amplifier circuit comprising a polarity-switched amplifier that periodically switches amplifier signal polarities to null amplifier offset errors from the sensed charging current.

2. The battery charging circuit of claim 1, wherein the battery charging circuit further comprises a charging control circuit coupled to the sense circuit, and wherein the charging control circuit includes a pass control circuit to control the charging current of the battery.

3. The battery charging circuit of claim 2, wherein the charging control circuit further comprises a digital switchover circuit to drive the pass control circuit with a first feedback signal in a constant-current (CC) charging mode and to drive the pass control circuit with a second feedback signal in constant-voltage (CV) charging mode, said first feedback signal derived from the sense signal and said second feedback signal derived from a charging voltage of the battery.

4. The battery charging circuit of claim 3, wherein the digital switchover circuit includes one or more pass control switches to selectively couple the first feedback signal to the pass control circuit in the CC charging mode, and to selectively couple the second feedback signal to the pass control circuit in the CV charging mode.

5. The battery charging circuit of claim 3, wherein the digital switchover circuit includes a mode control circuit to select between the CC and CV charging modes.

6. The battery charging circuit of claim 5, wherein the mode control circuit includes one or more mode control switches to selectively couple the second feedback signal to the mode control circuit in the CC charging mode, and to selectively couple the first feedback signal to the mode control circuit in the CV charging mode, such that the mode control circuit monitors the second feedback signal while the pass control circuit is driven by the first feedback signal, and monitors the first feedback signal while the pass control circuit is driven by the second feedback signal.

7. The battery charging circuit of claim 5, wherein the mode control circuit includes a hysteresis circuit to introduce a desired amount of signal hysteresis at least to a mode switchover from the CC charging mode to the CV charging mode.

8. The battery charging circuit of claim 3, further comprising:

a constant-current feedback circuit to generate the first feedback signal responsive to the sense signal; and

a constant-voltage feedback circuit to generate the second feedback signal responsive to the charging voltage.

9. The battery charging circuit of claim 8, wherein the constant-current feedback circuit includes a first output amplifier to provide the first feedback signal and the constant-voltage feedback circuit includes a second output amplifier to provide the second feedback signal, and wherein the digital switchover circuit couples the first output amplifier to the pass control circuit in the CC charging mode and couples the second output amplifier to the pass control circuit in the CV charging mode.

10. The battery charging circuit of claim 8, wherein the constant-current feedback circuit includes a second time-averaging amplifier circuit to generate the first feedback signal and to null amplifier offset errors from the first feedback signal.

11. The battery charging circuit of claim 8, wherein the constant-voltage feedback circuit includes a second time-averaging amplifier circuit to generate the second feedback signal and to null amplifier offset errors from the second feedback signal.

12. The battery charging circuit of claim 8, further comprising a logic circuit that adjusts a reference signal of the constant-current feedback circuit responsive to detecting an end-of-charge condition of the battery such that the battery charging circuit controls the pass control circuit to prevent further charging current from flowing into the battery.

13. The battery charging circuit of claim 12, wherein the battery charging circuit includes a first terminal to source supply current into an external load, and further includes a second terminal to source or sink the charging current, and wherein the first and second terminals are connected through a charging current sense resistor included within the battery charging circuit.

14. The battery charging circuit of claim 1, wherein the polarity-switched amplifier switches amplifier input and output signal polarities responsive to a periodic polarity switching signal.

15. The battery charging circuit of claim 14, further comprising a clock circuit to generate the periodic polarity switching signal as a periodic clock signal.

16. A battery charging circuit comprising:

a sense circuit to generate a sense signal responsive to sensing a charging current associated with a battery under charge; and

a charging control circuit to control charging of the battery responsive to the sense signal;

said sense circuit including a time-averaging amplifier circuit to generate the sense signal and to substantially null amplifier offset errors from the sense signal.

17. The battery charging circuit of claim 16, wherein the charging control circuit comprises a pass control circuit to control the charging current responsive to a first feedback signal, and further comprises a constant-current (CC) feedback circuit to generate the first feedback signal responsive to the sense signal such that battery charging circuit operates in a constant-current (CC) charging mode.

18. The battery charging circuit of claim 17, wherein the charging control circuit further comprises a constant-voltage (CV) feedback circuit to generate a second feedback signal responsive to the battery voltage, and wherein the battery charging circuit transitions from the CC charging mode to a constant-voltage (CV) charging mode after the battery voltage reaches a defined voltage level.

19. The battery charging circuit of claim 18, wherein the pass control circuit includes a drive circuit to control a pass device disposed in a charging current path of the battery, and further includes a digital switchover circuit to selectively couple the CC feedback circuit or the CV feedback circuit to the drive circuit, such that the same drive circuit is common to both feedback circuits.

20. The battery charging circuit of claim 19, wherein the digital switchover circuit includes common input circuitry for charging mode comparison and charging regulation control functions.

21. The battery charging circuit of claim 19, wherein the CC feedback circuit includes a first transistor differential pair to generate the first feedback signal as a first differential signal based on a CC reference signal and the sense signal, and wherein the CV feedback circuit includes second transistor differential pair to generate the second feedback signal as a second differential signal based on a CV reference signal and the battery voltage.

22. The battery charging circuit of claim 21, wherein the digital switchover circuit couples the first differential transistor pair to the drive circuit in the CC charging mode and couples the second differential transistor pair to the drive circuit in the CV charging mode.

23. The battery charging circuit of claim 16, wherein the time-averaging amplifier circuit substantially nulls amplifier offset errors from the sense signal by reversing amplifier input and output connection polarities responsive to a polarity switching signal.

24. The battery charging circuit of claim 16, wherein the time-averaging amplifier circuit substantially nulls amplifier offset errors from the sense signal by averaging out input and output voltage offsets of a differential amplifier used to generate the sense signal responsive to sensing a differential voltage signal induced by the charging current.

25. The battery charging circuit of claim 16, wherein the time-averaging amplifier circuit comprises:

an amplifier to generate a first signal proportional to a differential voltage induced by the charging current; and

polarity-reversing input and output switches to selectively reverse input and output signal connections of the amplifier;

said polarity-reversing input and output switches responsive to a periodic polarity switching signal to alternate between reversed and non-reversed signal connections.

26. The battery charging circuit of claim 25, wherein the time-averaging amplifier circuit further comprises a pass transistor that sources current into a program resistor responsive to the first signal to thereby generate the sense signal in proportion to the charging current.

27. The battery charging circuit of claim 25, further comprising a switching clock to generate the polarity switching signal.

28. A method of accurately sensing a charging current into a battery comprising:

using an amplifier to generate a sense signal proportional to the charging current;

periodically reversing signal polarities of the amplifier to null amplifier offset errors from the sense signal and thereby improve sense signal accuracy.

29. The method of claim 28, wherein periodically reversing signal polarities of the amplifier to null amplifier offset errors from the sense signal comprises periodically reversing inverting and non-inverting input signal connections of the amplifier.

30. The method of claim 28, wherein periodically reversing signal polarities of the amplifier to null amplifier offset errors from the sense signal further comprises periodically reversing inverting and non-inverting output signal connections of the amplifier in concert with said periodically reversing inverting and non-inverting input signal connections of the amplifier.

31. The method of claim 28, further comprising controlling the charging current responsive to the sense signal and detecting an end-of charge condition of the battery based on the sense signal falling below a defined threshold.

32. The method of claim 31, further comprising leaving the battery electrically connected to a charging circuit after detecting the end-of-charge condition but controlling the charging current such that no charging current enters the battery.

33. A method of accurately sensing a charging current into a battery comprising:

generating a sense signal proportional to the charging current using a time-averaging amplifier circuit that nulls offset errors in the sense signal;

controlling a charging circuit based on the sense signal to maintain the charging current at a desired magnitude if a charging voltage of the battery remains below a defined voltage threshold; and

controlling the charging circuit based on the charging voltage to maintain a constant charging voltage on the battery if the charging voltage equals the defined voltage threshold.

34. The method of claim 33, further comprising monitoring the sense circuit to detect a lower threshold of charging current while controlling the charging circuit based on the charging voltage to thereby detect an end-of-charge condition of the battery.

35. The method of claim 34, further comprising configuring the charging circuit such that it regulates the charging current at or below a zero positive current into the battery in response to detecting the end-of-charge condition.