Air filter sensor apparatus kit and method

• US 6,837,922 B2
• Filed: 03/21/2003
• Issued: 01/04/2005
• Est. Priority Date: 03/21/2003
• Status: Expired due to Fees

• Current Assignee: Barney F. Gorin
• Original Assignee: Barney F. Gorin
• Inventors: Gorin, Barney F.
• Primary Examiner(s): PHAM, MINH CHAU THI
• Application Number:
  US10/392,943
• Publication Number:
  US 20040182245A1
• Time in Patent Office: 655 Days
• Field of Search: 964/19, 964/21, 55D/IG.34, 116/70, 116/112, 116/276, 116/137.R, 116/DIG.42, 210/90
• US Class Current: 96/419
• CPC Class Codes: B01D 46/0086 Filter condition indicators
• CPC Class Codes: B01D 46/446 by pressure measuring
• CPC Class Codes: F24F 11/39 Monitoring filter performance
• CPC Class Codes: Y10S 116/42 Oil filter
• CPC Class Codes: Y10S 55/34 Indicator and controllers

Abstract

An air filter sensor kit and method of using the same for permitting a person to modify the filtering portion of a heating or cooling system that uses an air filter to enable the determination of when the air filter is dirty and needs changing. The air filter sensor kit includes an air filter sensor with a portion shaped for insertion through the air filter and a portion with an indicator for indicating the condition of the air filter. The kit includes an air filter sensor connecting and support member for connecting the air filter sensor to an air filter grill and for supporting the air filter sensor and a cutting tool for cutting a hole in an air filter grill to allow the passage of a portion of the air filter sensor connecting and support member to permit a portion of the air filter sensor to be inserted through the air filter. The air filter sensor kit also includes a cutting tool guide that is adjustable to conform to various configurations of air filter grills.

Claims

1. An air filter sensor kit for permitting a person to modify the filtering portion of a heating or cooling system having an existing air filter duct grill with an exterior exposed to ambient air pressure and an associated air filter with two sides located adjacent to and behind said existing air filter duct grill to enable the determination of when the air filter is dirty and needs changing for use in conjunction with a hole formed through said existing air filter duct grill comprising an air filter sensor for sensing differential air pressure caused by said air filter located adjacent to and behind said existing air filter duct grill becoming dirty, said air filter sensor having a portion thereof sized and shaped to be inserted through said air filter located adjacent to and behind said existing air filter grill and having an indicator portion adapted to be located on the exterior of said existing air filter duct grill with indicating means for providing an indication of the differential air pressure sensed by said air filter sensor, said air filter sensor having sensing means for sensing the difference in air pressure between the ambient air pressure at the exterior of said existing air filter duct grill and the air pressure located on the opposite side of said air filter than said existing air filter duct grill, and air filter sensor connecting and support means for connecting said filter sensor to said existing air filter duct grill and for providing support for said air filter sensor, said air filter sensor connecting and support means being sized and shaped to be inserted into the hole formed through said existing air filter duct grill.

2. The air filter sensor kit of claim 1 further comprising means for assisting in forming the hole through said existing air filter duct grill to permit the passage of a portion of said air filter sensor and a portion of said air filter sensor connecting and support means through said existing air filter duct grill.

3. The air filter sensor kit of claim 2 wherein said means for assisting in forming the hole through said existing air filter duct grill comprises a cutting tool.

4. The air filter sensor kit of claim 2 wherein said means for assisting in forming the hole through said existing air filter duct grill comprises a cutting tool guide and positioner for use with a cutting tool.

5. The air filter sensor kit of claim 4 wherein said cutting tool guide and positioner has means for conforming to the exterior of said existing air filter duct grill.

6. The air filter sensor kit of claim 5 wherein said cutting tool guide and positioner has means for conforming to different exteriors of said existing air filter duct grill.

7. The air filter sensor kit of claim 6 wherein the exterior of said existing air filter duct grill has louvers and said cutting tool guide and positioner has means for conforming to different louvers of said existing air filter duct grill.

8. The air filter sensor kit of claim 7 wherein said different louvers have different spacing and wherein said cutting tool guide and positioner has means for conforming to the different spacing of the different louvers of said existing air filter duct grill.

9. The air filter sensor kit of claim 8 wherein said different louvers have different slopes and wherein said cutting tool guide and positioner has means for conforming to the different slopes of the different louvers of said existing air filter duct grill.

10. The air filter sensor kit of claim 1 wherein said sensing means for sensing the difference in air pressure between the ambient air pressure at the exterior of said existing air filter duct grill and the air pressure located on the opposite side of said air filter than said existing air filter duct grill includes a hole in the portion of said air filter sensor sized and shaped to be inserted through said air filter positioned to be located on the opposite side of said air filter than the existing air filter duct grill when said air filter sensor is installed.

11. The air filter sensor kit of claim 10 wherein said sensing means for sensing the difference in air pressure between the ambient air pressure at the exterior of said existing air filter duct grill and the air pressure located on the opposite side of said air filter than said existing air filter duct grill includes a hole in said air filter sensor positioned to be located on the outside of said existing air filter duct grill when said air filter sensor is installed.

12. The air filter sensor kit of claim 1 wherein the portion of said air filter sensor sized and shaped to be inserted through said air filter comprises an elongated tubular portion with an end portion and wherein the end portion is pointed.

13. The air filter sensor kit of claim 1 wherein said air filter sensor connecting and support means comprises a resilient flexible member.

14. The air filter sensor kit of claim 1 wherein said indicating means of the indicator portion of said air filter sensor has means for providing an indication when the sensed differential air pressure indicates said air filter is dirty and should be replaced.

15. The air filter sensor kit of claim 14 wherein said means for providing an indication when the sensed differential air pressure indicates said air filter is dirty and should be replaced has means for continuing to provide such indication once said air filter sensor is exposed to the differential air pressure caused by a dirty air filter which should be replaced.

16. The air filter sensor kit of claim 1 wherein said indicating means for providing an indication of the differential air pressure sensed by said air filter sensor is manually set or armed.

17. The air filter sensor kit of claim 16 wherein said indicating means for providing an indication of the differential air pressure sensed by said air filter sensor includes a movable surface.

18. The air filter sensor kit of claim 17 wherein said movable surface forms part of a bellows.

19. The air filter sensor kit of claim 18 wherein said indicating means for providing an indication of the differential air pressure sensed by said air filter sensor includes an indicator arm associated with said movable surface.

20. A method for permitting a person to modify the filtering portion of a heating or cooling system having an existing air filter duct grill to determine the need to change an air filter located behind said existing air filter duct grill comprising:

1. providing a cutting tool, an air filter sensor with means for indicating when an air filter located behind the existing air filter duct grill should be replaced, and an air filter sensor connecting and support member,

2. using said cutting tool to cut a hole in said existing air filter duct grill for a portion of said air filter sensor connecting and support member,

3. inserting the a portion of said air filter sensor connecting and support member in the hole in said existing air filter duct grill,

4. inserting said air filter sensor through said air filter sensor connecting and support member in said existing air filter duct grill and through said air filter,

5. exposing said air filter to particulate matter while operating said system using said air filter, and

6. monitoring said air filter sensor for an indication from said air filter sensor when said air filter should be replaced.