Pulmonary administration of chemically modified insulin

• US 6,838,076 B2
• Filed: 05/21/2002
• Issued: 01/04/2005
• Est. Priority Date: 05/21/2001
• Status: Active Grant

• Current Assignee: Nektar Therapeutics Incorporated
• Original Assignee: Nektar Therapeutics Incorporated
• Inventors: Bueche, Blaine, Patton, John S., Leach, Chester, Perkins, Kimberly, Harris, J. Milton, Kuo, Mei-Chang
• Primary Examiner(s): Tate, Christopher R.
• Assistant Examiner(s): AUDET, MAURY A
• Application Number:
  US10/154,057
• Publication Number:
  US 20030118510A1
• Time in Patent Office: 959 Days
• Field of Search: 424/45, 424/46, 424/499, 424/85.1, 424/486
• US Class Current: 424/45
• CPC Class Codes: A61K 38/28 Insulins
• CPC Class Codes: A61K 47/60 the organic macromolecular compound being a polyoxyalkylene oligomer, polymer or dendrimer, e.g. PEG, PPG, PEO or polyglycerol
• CPC Class Codes: A61P 3/08 for glucose homeostasis pancreatic hormones A61P5/48
• CPC Class Codes: A61P 3/10 for hyperglycaemia, e.g. antidiabetics
• CPC Class Codes: A61P 5/48 of the pancreatic hormones
• CPC Class Codes: A61P 5/50 for increasing or potentiating the activity of insulin

Abstract

The present invention provides active, hydrophilic polymer-modified derivatives of insulin. The insulin derivatives of the invention are, in one aspect, suitable for delivery to the lung and exhibit pharmakokinetic and/or pharmacodynamic properties that are significantly improved over native insulin.

Claims

1. A dry powder composition for pulmonary administration, said composition comprising a conjugate of insulin covalently coupled to one or more molecules of polyethylene glycol, wherein said powder (i) is characterized by having an emitted dose value of at least about 50% and (ii) when administered to a subject by inhalation, sustains elevated blood levels of insulin in said subject for at least about 6 hours post administration.

2. The composition of claim 1, wherein said polymer is absent a fatty acid moiety.

3. The composition of claim 1, characterized by an absolute pulmonary bioavailability that is greater than that of native insulin.

4. The composition of claim 3, characterized by an absolute pulmonary bioavailability that is at least twice that of native insulin.

5. The composition of claim 1, characterized by an absolute pulmonary bioavailability greater than 15%.

6. The composition of claim 5, characterized by an absolute pulmonary bioavailability greater than 30%.

7. The composition of claim 1, which when administered to the lung, is characterized by a Tmax that is at least three times that of native insulin.

8. The composition of claim 7 which when administered to the lung, is characterized by a Tmax that is at least five tints that of native insulin.

9. The composition of claim 1, wherein said polyethylene glycol is end-capped.

10. The composition of claim 9, wherein said polyethylene glycol is end-capped with an alkoxy group.

11. The composition of claim 1, wherein said polyethylene glycol is selected from the group consisting of linear polyethylene glycol, branched polyethylene glycol, forked polyethylene glycol, and dumbbell polyethylene glycol.

12. The composition of claim 11, wherein said polyethylene glycol comprises a biodegradable linkage.

13. The composition of claim 11, wherein said polyethylene glycol comprises a number of (OCH₂CH₂) subunits selected from the group consisting of from about 2 to 300 subunits, from about 4 to 200 subunits, and from about 10 to 100 subunits.

14. The composition of claim 11, wherein said polyethylene glycol has a nominal avenge molecular weight from about 200 to about 4000 daltons.

15. The composition of claim 11, wherein said polyethylene glycol is linear.

16. The composition of claim 14, wherein said polyethylene glycol has a nominal average molecular weight selected from the group consisting of 200, 300, 400, 500, 600, 750, 1000, 1500, 2000, 2500, 3000, 3500, and 4000 daltons.

17. The composition of claim 14, wherein said polyethylene glycol has a nominal average molecular weight from about 200 to about 2,000 daltons.

18. The composition of claim 14, wherein said polyethylene glycol has a nominal average molecular weight from about 200 to about 1,000 daltons.

19. The composition of claim 1, wherein said insulin is native insulin.

20. The composition of claim 1, wherein said conjugate has a purity of greater than 90%.

21. The composition of claim 1, wherein said insulin is covalently coupled to polyethylene glycol at one or more of its amino sites.

22. The composition of claim 21, wherein at least about 75% of the B-1Phe sites on Insulin are covalently coupled to polyethylene glycol.

23. The composition of claim 22, wherein at least about 90% of the B-1Phe sites on insulin are covalently coupled to polyethylene glycol.

24. The composition of claim 21, comprising a mixture of mono-PEG substituted and di-PEG substituted and di-PEG substituted conjugates of insulin.

25. The composition of claim 24, further comprising a tri-PEG substituted conjugate of insulation.

26. The composition of claim 1, wherein said insulin is covalently coupled to polyethylene glycol via a linking moiety positioned at a terminus of said polyethylene glycol.

27. The composition of claim 1, wherein said polyethylene glycol, prior to coupling with insulin, possesses an activated linking moiety at one terminus suitable for covalent coupling with insulin.

28. The composition of claim 27, wherein said activated linking moiety is suitable for coupling with reactive insulin amino groups.

29. The composition of claim 28, wherein said activated linking moiety comprises a reactive functional group selected from the group consisting of N-hydroxysuccinimide active esters, active carbonates, aldehydes, and acetals.

30. The composition of claim 26, wherein insulin is covalently coupled to polyethylene glycol via an amide linkage.

31. The composition of claim 1 in aerosolized form.

32. The composition of claim 1 in liquid or dry form.

33. The composition of claim 1 further comprising a pharmaceutically acceptable excipient.

34. The composition of claim 1 in spray-dried form.

35. The composition of claim 1, having a T_g greater than 50°

C.

36. The composition of claim 1, comprising from 2% to 95% by weight PEG-insulin conjugate.

37. The composition of claim 33, wherein said excipient is selected from the group consisting of carbohydrates, amino acids, dipeptides, tripeptides, and buffers.

38. The composition of claim 37, wherein said excipient is a di- or tripeptide containing two or more leucyl residues.

39. The composition of claim 1 having an MMD of less than 10 μ

m.

40. The composition of claim 1, having an MMD of less than 4 μ

m.

41. The composition of claim 1, having an MMAD of less than 5 μ

m.

42. The composition of claim 1, having an MMAD of less than 3.5 μ

m.

43. The composition of claim 1, having a moisture content of less than 10% by weight.

44. The composition of claim 1, in a dosage receptacle.