Method for the machining of workpieces by means of several laser beams

• US 6,838,639 B2
• Filed: 02/15/2001
• Issued: 01/04/2005
• Est. Priority Date: 02/15/2000
• Status: Expired due to Fees

• Current Assignee: Entrust Datacard Corporation (Entrust Corp.)
• Original Assignee: Datacard Corp. (Entrust Corp.)
• Inventors: Kreuter, Rüdiger, Bielesch, Ulrich
• Primary Examiner(s): Elve, M. Alexandra
• Application Number:
  US10/204,314
• Publication Number:
  US 20030155336A1
• Time in Patent Office: 1,419 Days
• Field of Search: 219/121.76, 219/121.77, 219/121.85, 219/121.78, 219/121.73
• US Class Current: 219/121.76
• CPC Class Codes: B23K 26/0604 by a combination of beams
• CPC Class Codes: B23K 26/0613 having a common axis B23K26/0619 takes precedence

Abstract

In material machining by means of laser beams, in particular when engraving for example metal or when blackening and marking on plastic material, there is to be provided a process in which in spite of a high frequency of machining pulses the required minimum energy per pulse is achieved. For that purpose a plurality of laser beams are brought together by way of a beam-combining means and passed by way of a common beam-guide means on to the workpiece and in particular operated in time-displaced relationship.

Claims

1. A process for machining a workpiece using a machining laser beam, comprising:

bringing at least two laser beams together using a beam-combining mechanism;

passing the combined two laser beams through a beam-guide and to the workpiece; and

wherein the laser pulses of the individual laser beams can be changed over in their time succession relative to each other from synchronous to time-displaced and vice-versa.

2. A process according to claim 1, wherein the at least two laser beams are guided to the same target point.

3. A process according to claim 1, wherein the at least two laser beams are guided within the beam-guide in a parallel relationship and in congruent relationship.

7. A process according to claim 1, wherein the laser beams are linearly polarised laser beams with a polarisation plane turned through 90°

relative to each other.

17. A process according to claim 1, wherein the laser beams have impressed thereon a linear polarisation.

4. A process for machining a workpiece using a machining laser beam, comprising:

bringing at least two laser beams together using a beam-combining mechanism;

passing the combined two laser beams through a beam-guide and to the workpiece; and

wherein the laser beams are discontinuous laser beams and originate from different laser sources which discontinuously output the light and the light pulses arrive in the beam-combining mechanism simultaneously and impinge on the workpiece simultaneously.

6. A process according to claim 4, wherein the laser sources are quality-switched lasers whose energy per light flash decreases overproportionally with increasing frequency.

15. A process according to claim 4, wherein the laser sources emit laser beams of the same wavelength.

16. A process according to claim 4, wherein the laser sources are laser sources of the same kind.

5. A process for machining a workpiece using a machining laser beam, comprising:

bringing at least two laser beams together using a beam-combining mechanism;

passing the combined two laser beams through a beam-guide and to the workpiece; and

wherein the laser beams are discontinuous laser beams and originate from different laser sources which discontinuously output the light and the light pulses of the two laser sources arrive in the beam-combining mechanism and impinge on the workpiece in mutually time-displaced relationship.

8. A process for machining a workpiece using a machining laser beam, comprising:

bringing together at least three laser beams so that the laser beams jointly form the machining laser beam, wherein the laser beams are brought together by;

bringing together a first discontinuous laser beam and a second discontinuous laser beam in a beam-combining mechanism in mutually time-displaced relationship to form a partial machining beam,

passing the partial machining beam through an active optical component which can alter the linear polarisation of the partial machining beam and which is activated whenever the first or second laser beam impinges on the active optical component and thereby alters its polarisation to the polarisation of to other laser beam, but is deactivated when the other laser beam impinges on the component,

bringing together the linear polarized partial machining beam and a further laser beam in a further beam-combining mechanism to form the machining laser beam, the further laser beam having a linear polarisation that differs from that of the partial machining beam, and

passing the machining laser beam through a beam-guide and to the workpiece.

9. A process according to claim 8, wherein the partial machining beam is passed through a further active optical component which is capable of altering the linear polarisation of the further laser beam to the linear polarisation of the partial machining beam, whereby a machining laser beam with the linear polarisation of the first laser beam is produced.

10. A process according to claim 8, wherein the active optical element is a Pockel cell.

11. A process according to claim 8, wherein the active optical element is a Kerr cell.

12. A process according to claim 8, wherein the active optical element is a magneto-optical modulator which operates fur example on the basis of the Faraday effect or an acousto-optical modulator which changes the polarisation by the action of a sound wave field.

13. A process according to claim 8, wherein the active optical element utilises the birefringence which is produced in certain materials by mechanical loading, and the workpiece comprises a material that is a uniaxial transparent crystal.

14. A process according to claim 8, wherein after the last bringing-together of a partial machining beam and a last original laser beam, they no longer pass through any further active optical element which alters linear polarisation.

18. Apparatus for machining a workpiece using a machining laser beam, comprising:

at least two laser sources producing at least two laser beams,

at least one beam-combining mechanism,

at least one beam-guide arranged downstream of the beam-combining mechanism for guiding the laser beams of the laser sources in a direction towards the workpiece, and

wherein the optical path length from the laser sources to a coupling point in the beam-combining mechanism is equal.

19. Apparatus according to claim 18, wherein the laser sources are arranged in a mutually parallel position.

20. Apparatus according to claim 18, further comprising an adjustable direction-changing mirror arranged in the beam path of at least one of the laser beams.

23. Apparatus according to claim 18, further comprising at least one pivotable mirror arranged in the beam path downstream of the beam-combining mechanism.

24. Apparatus according to claim 23, further comprising a beam shaping unit arranged in the beam path downstream of the beam-combining mechanism and upstream of the mirror.

25. Apparatus according to claim 23, further comprising a lens arranged downstream of the mirror, wherein the lens is stationary and is of such a large diameter that the laser beams pass through the lens even upon maximum deflection of the mirror.

21. Apparatus for machining a workpiece using a machining laser beam comprising:

at least two laser sources producing at least two laser beams,

at least one beam-combining mechanism,

at least one beam-guide arranged downstream of the beam-combining mechanism for guiding the laser beams of the laser sources in a direction towards the workpiece; and

wherein the beam-combining mechanism is pivotable about an axis parallel to an axis that is parallel to the direction of the laser beam just passing therethrough.

22. Apparatus for machining a workpiece using a machining laser beam, comprising:

at least two laser sources producing at least two laser beams,

at least one beam-combining mechanism,

at least one beam-guide arranged downstream of the beam-combining mechanism for guiding the laser beams of the laser sources in a direction towards the workpiece; and

wherein the beam-combining means is pivotable about an axis that is parallel to an axis perpendicular to the direction of the laser beam just passing therethrough.