Heating oven for dynamo-electric machine component manufacture

• US 6,839,983 B2
• Filed: 08/30/2002
• Issued: 01/11/2005
• Est. Priority Date: 09/05/2001
• Status: Expired due to Fees

• Current Assignee: Axis Usa, Inc.
• Original Assignee: Axis Usa, Inc.
• Inventors: Stratico, Gianfranco, Becherucci, Raffaele
• Primary Examiner(s): Rinehart, Kenneth
• Application Number:
  US10/234,919
• Publication Number:
  US 20030064341A1
• Time in Patent Office: 865 Days
• Field of Search: 344/05, 344/13, 344/43, 344/65, 345/09, 345/10, 342/35, 342/18, 341/32, 345/23, 342/01, 342/09, 342/10, 342/15, 342/16, 156/270, 156/370.3, 427/58
• US Class Current: 34/443
• CPC Class Codes: F24V 40/00 Production or use of heat resulting from internal friction of moving fluids or from friction between fluids and moving bodies
• CPC Class Codes: F26B 11/028 Arrangements for the supply or exhaust of gaseous drying medium for direct heat transfer, e.g. perforated tubes, annular passages, burner arrangements, dust separation, combined direct and indirect heating
• CPC Class Codes: F26B 11/04 rotating about a horizontal or slightly-inclined axis F26B11/022, F26B11/024, F26B11/026, F26B11/028 take precedence
• CPC Class Codes: H02K 15/12 Impregnating, heating or drying of windings, stators, rotors or machines

Abstract

A heating oven for use in dynamo-electric machine component manufacture is provided. The oven uses forced air heating to raise the temperature of in-process component subassemblies to suitable process temperatures. The heating oven includes a rotating drum mounted in a cabinet. A number of open-ended tubular cradles are disposed in circular arrays between the drum faces. Batches of component subassemblies may be individually loaded into the cradles for heat treatment. Air flow channels are set up in the oven cabinet to evenly distribute heated air through individual cradles. Heated air after passing over the individual in-process subassemblies, exits the cradles through side slots in the cradle walls into the interior of the drum. The exiting air is reheated and recirculated through the heating oven.

Claims

1. A heating oven for processing dynamo-electric machine components, comprising:

a movable support structure;

a plurality of cradles disposed on said movable support structure, wherein each of said cradles has a cavity having an air-flow inlet opening and an air-flow outlet opening; and

means for directing heated air through each of said cradles'"'"' cavity from said inlet opening to said outlet opening along flow paths which pass over an in-process dynamo-electric machine component disposed in said cavity wherein said cavity has a tubular shape, wherein said outlet opening is disposed on the tubular side of said cavity, wherein substantial portions of said flow paths are substantially parallel to the longitudinal axis of said cavity, and wherein said flow paths exit said cavity through said outlet opening in directions which are substantially normal to said longitudinal axis.

2. The heating oven of claim 1 wherein said means for directing heated air through each of said cradle'"'"'s cavity further comprises a heated-air source and a common manifold for distributing heated air from said heated-air source to be directed through each of said cradles'"'"' cavity.

3. The heating oven of claim 1 wherein said means for directing heated air through each of said cradles'"'"' cavity comprises means for establishing a pressure gradient across said cavity.

4. The heating oven of claim 1 wherein said means for directing heated air through each of said cradle'"'"'s cavity further comprises means for generating a common low pressure region for drawing air from each of said cradles'"'"' cavity outlet opening.

5. The heating oven of claim 1 further comprising a conduit for collecting said heated air passing through said cradles.

6. The heating oven of claim 1 wherein said moveable support structure comprises a rotating structure, and wherein said cradles are disposed around the rotational axis of said rotating structure.

7. The heating oven of claim 6 further comprising a hollow tube for collecting air which has passed through said cradles, wherein said hollow tube is substantially coaxial with the rotational axis of said rotating structure.

8. The heating oven of claim 1 wherein said moveable support structure comprises a linearly-moveable structure.

9. The heating oven of claim 1 wherein said means for directing heated air through each of said cradles'"'"' cavity further comprises:

an air heater; and

a fan coupled to said air heater, wherein said fan has a fan-inlet and a fan-outlet, wherein said fan draws air through said air heater into said fan-inlet by suction, and wherein said fan forces said drawn air through said fan-outlet to be directed through each of said cradles'"'"' cavity.

10. The heating oven of claim 9 wherein said air heater comprises resistive heating elements.

11. The heating oven of claim 9 further comprising a cabinet, wherein said movable support structure is mounted in said cabinet, and wherein said fan-outlet leads said forced air into said cabinet.

12. The heating oven of claim 11 further comprising an air-distribution manifold disposed on said cabinet, and wherein said fan-outlet is connected to said cabinet through said air-distribution manifold.

13. The heating oven of claim 11 wherein said fan-inlet is connected to said cabinet and wherein air exiting through said cavity outlet openings is drawn out of said cabinet by a suction force created by said fan.

14. The heating oven of claim 13 wherein said air drawn out of said cabinet is reheated in said air heater and recirculated through said cabinet by said fan.

15. The heating oven of claim 13 wherein said movable support structure comprises a rotatable structure mounted on a hollow axial shaft, and wherein said air drawn out of said cabinet is drawn out through said hollow axial shaft.

16. The heating oven of claim 11 wherein said cabinet further comprises a first baffle to direct said forced heated air flow to said cavity inlet openings.

17. The heating oven of claim 11 wherein said cabinet further comprises a second baffle to reduce air flow dead space in said cabinet.

18. The heating oven of claim 1 wherein said means for directing heated air through each of said cradles'"'"' cavity comprises air-injection nozzles.

19. The heating oven of claim 1 wherein said means for directing heated air through comprises means for intermittently injecting heated air through each of said cradles'"'"' cavity.

20. A heating oven for processing dynamo-electric machine components, comprising:

a cabinet, wherein said cabinet comprises;

a front cover;

a back wall;

a central support structure; and

a side wall;

a drum disposed in said cabinet, wherein said drum comprises;

a front plate;

a back plate;

cylindrical side walls; and

a hollow axial shaft;

wherein said hollow axial shaft is attached to said back plate and is rotatably mounted in said central support structure, and wherein a lumen of said hollow axial shaft is open to the interior of said drum;

a plurality of open-ended tubular cradles straddling the interior of said drum between said front plate and said back plate such that the open ends of said tubular cradles are aligned with flow openings in said plates, wherein said tubular cradles comprise slots connecting the interior cavities of said tubular cradles to the interior of said drum; and

an air-recirculating unit comprising an air heater, wherein an outlet of said air-recirculating unit is connected to said cabinet.

21. The heating oven of claim 20 wherein said air heater comprises resistive heating elements.

22. The heating oven of claim 20 wherein said air-recirculating unit further comprises a fan having a fan inlet;

and wherein said fan inlet is connected to said air heater.

23. The heating oven of claim 20 wherein said air-recirculating unit is disposed within said hollow axial shaft.

24. The heating oven of claim 20 further comprising a manifold disposed on said cabinet, and wherein an outlet of said air-recirculating unit is connected to said cabinet through said manifold.

25. The heating oven of claim 20 wherein said cabinet further comprises a first baffle to direct a portion of heated air flow received into said cabinet, from said air-recirculating unit to said flow openings in said back plate, and to direct another portion of said received heated air flow to said flow openings in said front plate.

26. The heating oven of claim 20 wherein said wherein an inlet of said air-recirculating unit is attached to said hollow axial shaft, and wherein a suction force of said air-recirculating unit draws air exiting said tubular cradles via said slots into said hollow axial shaft through the interior of said drum.

27. The heating oven of claim 26 wherein said air drawn into said hollow axial shaft is reheated in said air heater.

28. The heating oven of claim 20 wherein said cabinet further comprises a first baffle to establish air flow to paths to said cavity inlet openings.

29. The heating oven of claim 20 wherein said cabinet further comprises a second baffle to reduce air flow dead space in said cabinet.