Pumping breast milk

• US 6,840,918 B1
• Filed: 07/18/2001
• Issued: 01/11/2005
• Est. Priority Date: 10/13/1999
• Status: Expired due to Term

• Current Assignee: The First Years Incorporated (TOMY Company Limited)
• Original Assignee: The First Years Incorporated (TOMY Company Limited)
• Inventors: Britto, James J., Li, Shiu Hung
• Primary Examiner(s): Scherbel, David A.
• Assistant Examiner(s): Le, Huyen
• Application Number:
  US09/908,053
• Time in Patent Office: 1,273 Days
• Field of Search: 604 73- 76, 604/346, 604/48, 604/315, 604/316, 417/435, 417/440
• US Class Current: 604/74
• CPC Class Codes: A61M 1/06 Milking pumps
• CPC Class Codes: A61M 1/066 Inserts therefor
• CPC Class Codes: A61M 1/06935 imitating the suckling of an infant
• CPC Class Codes: A61M 1/0697 having means for massaging the breast
• CPC Class Codes: A61M 1/75 Intermittent or pulsating suction A61M1/63, A61M1/772 take precedence
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: A61M 2205/8206 battery-operated

Abstract

A portable, electric breast pump has an electronic controller adapted to track time and operate a solenoid to automatically maintain a predetermined suction and release rhythm as a function of time to mimic the natural sucking rhythm of an infant. Suction is produced by a continuously running diaphragm pump. A needle valve permits user vacuum level adjustment, but no other user control is required. A flapper valve in the top of the bottle reduces the suction rise time but incorporates a fixed amount of leakage to build a small amount of bottle pressure for pulling collected milk into the bottle during the release portion of the cycle. An improved bulkhead design helps to keep milk from entering the diaphragm pump if the unit is shaken or turned on its side.

Claims

1. A pumping device for drawing milk from a human breast, the pumping device comprising

a milk receptacle in fluid communication with a hood adapted to receive a human breast;

an electric motor configured to drive a pump to produce sub-atmospheric pressure in the hood to pull milk from the breast;

an electrically operated valve between the pump and the hood and adapted to, in a suction position, expose the breast to sub-atmospheric pressure generated by the pump to apply suction to the breast and to, in a release position, at least partially block the breast from sub-atmospheric pressure generated by the pump to reduce the suction applied to the breast;

a controller adapted to track time and to, as a function of tracked time, move the valve between its suction and release positions at predetermined time intervals, so as to produce repeating pressure cycles in the cup to simulate infant nursing; and

a manual suction adjuster to enable a user to manually adjust the sub-atmospheric pressure applied to the breast with the valve in its suction position.

2. The pumping device of claim 1 further comprising an electrical storage battery for supplying electrical power to activate the motor and valve and wherein the produced pressure cycles are of consistent timing over a useful range of battery voltage and motor speed.

3. The pumping device of claim 2 wherein the controller is adapted to monitor battery voltage and to automatically cease powering the motor at a predetermined low battery voltage.

4. The pumping device of claim 3 comprising an indicator to alert a user that battery voltage is above said low battery voltage but below a predetermined warning voltage.

5. The pumping device of claim 2 wherein the controller is adapted to monitor voltage of the battery and to automatically move the valve to its release position in response to the battery voltage falling below a predetermined low voltage threshold.

6. The pumping device of claim 2 further comprising a jack to receive electrical power from an external power source.

7. The pumping device of claim 6 wherein the controller includes a battery recharging circuit for recharging the battery with electrical power from the external power source.

8. The pumping device of claim 7 wherein the controller is adapted to substantially discharge the batteries before recharging for improved recharge capacity.

9. The pumping device of claim 1 adapted to be powered from an external alternating current power source.

10. The pumping device of claim 1 wherein the repeating pressure cycles each comprises a suction phase of between about 2 and 2.5 seconds, followed by a release phase of about 1 second.

11. The pumping device of claim 1 wherein the suction adjuster comprises a bleeder valve operable by turning a suction control dial.

12. The pumping device of claim 1 comprising a bulkhead connecting the milk receptacle to the pump and hood, the bulkhead having a housing defining

an internal chamber;

a milk inlet conduit providing communication between the hood and the internal chamber, the milk inlet conduit extending from one side of the internal chamber with the pumping device in an upright position for normal use, such that entering milk tends to flow along a lower side of the conduit;

a milk outlet providing communication between the internal chamber and the milk receptacle, the milk outlet disposed at a lower end of the internal chamber with the portable pumping device in said upright position; and

a vacuum port providing communication between the pump and the internal chamber through a vacuum inlet passage within the receptacle bulkhead, the vacuum inlet passage extending a distance toward the milk inlet conduit and separated from the lower side of the conduit, such that with the pumping device in its upright position milk entering from the hood will tend to avoid the vacuum inlet passage and, with the pumping device in a sideways position with the milk inlet conduit extending upward, milk from the receptacle will be inhibited from entering the vacuum inlet passage.

13. The pumping device of claim 12 wherein the internal chamber has a domed upper surface and the vacuum port is disposed at an upper apex of the domed upper surface.

14. The pumping device of claim 12 wherein the housing is a unitary molded piece of plastic.

15. The pumping device of claim 12 forming a top for the milk receptacle, the milk outlet comprising a threaded connection between the milk receptacle and the bulkhead housing.

16. The pumping device of claim 12 wherein the vacuum inlet passage extends beyond the milk outlet toward the hood.

17. The pumping device of claim 1 further comprising a one-way valve disposed between the hood and the milk receptacle, the valve comprising

a cup-shaped valve body with a hole through a bottom thereof;

and

a flexible membrane flap arranged to

cover the hole through the valve body when suction is applied to the hood, inhibiting flow between the hood and the milk receptacle, such that milk from the hood is collected in the cup on top of the membrane flap, and to

flex, under weight of the collected milk, to expose the hole when hood suction is released, allowing the collected milk to flow from the valve body into the milk receptacle.

18. The pumping device of claim 17, wherein the valve cup is retained in a bulkhead constructed to provide communication between the hood, the milk receptacle, and the vacuum source, with the valve cup engaging the bulkhead at an interface constructed to provide a predetermined amount of air leakage around the valve, between the bulkhead and the milk receptacle, when suction is applied to the hood.

19. A method of extracting milk from a human breast, the method comprising

holding the hood of the pumping device of claim 1 against the breast;

and

activating the pumping device to begin applying repeating pressure cycles to the breast to extract milk, the controller of the pumping device regulating frequency of the pressure cycles to be effectively independent of suction, flow rates and power levels.

20. A pumping device for drawing milk from a human breast, the pumping device comprising

a milk receptacle in fluid communication with a hood adapted to receive a human breast;

an electric motor configured to drive a pump to produce sub-atmospheric pressure in the hood to pull milk from the breast;

an electrically operated valve between the pump and the hood and adapted to, in a suction position, expose the breast to sub-atmospheric pressure generated by the pump to apply suction to the breast and to, in a release position, at least partially block the breast from sub-atmospheric pressure generated by the pump to reduce the suction applied to the breast; and

a controller adapted to track time and to, as a function of tracked time, move the valve between its suction and release positions at predetermined time intervals, so as to produce repeating pressure cycles in the cup to simulate infant nursing; and

a bulkhead connecting the milk receptacle to the pump and hood, the bulkhead having a housing defining

an internal chamber;

a milk inlet conduit providing communication between the hood and the internal chamber, the milk inlet conduit extending from one side of the internal chamber with the pumping device in an upright position for normal use, such that entering milk tends to flow along a lower side of the conduit;

a milk outlet providing communication between the internal chamber and the milk receptacle, the milk outlet disposed at a lower end of the internal chamber with the portable pumping device in said upright position; and

a vacuum port providing communication between the pump and the internal chamber through a vacuum inlet passage within the receptacle bulkhead, the vacuum inlet passage extending a distance toward the milk inlet conduit and separated from the lower side of the conduit, such that with the pumping device in its upright position milk entering from the hood will tend to avoid the vacuum inlet passage and, with the pumping device in a sideways position with the milk inlet conduit extending upward, milk from the receptacle will be inhibited from entering the vacuum inlet passage.

21. The pumping device of claim 20 wherein the internal chamber has a domed upper surface and the vacuum port is disposed at an upper apex of the domed upper surface.

22. The pumping device of claim 20 wherein the housing is a unitary molded piece of plastic.

23. The pumping device of claim 20 forming a top for the milk receptacle, the milk outlet comprising a threaded connection between the milk receptacle and the bulkhead housing.

24. The pumping device of claim 20 wherein the vacuum inlet passage extends beyond the milk outlet toward the hood.

25. A pumping device for drawing milk from a human breast, the pumping device comprising

a milk receptacle in fluid communication with a hood adapted to receive a human breast;

an electric motor configured to drive a pump to produce sub-atmospheric pressure in the hood to pull milk from the breast;

an electrically operated valve between the pump and the hood and adapted to, in a suction position, expose the breast to sub-atmospheric pressure generated by the pump to apply suction to the breast and to, in a release position, at least partially block the breast from sub-atmospheric pressure generated by the pump to reduce the suction applied to the breast;

a controller adapted to track time and to, as a function of tracked time, move the valve between its suction and release positions at predetermined time intervals, so as to produce repeating pressure cycles in the cup to simulate infant nursing; and

a one-way valve disposed between the hood and the milk receptacle, the valve comprising a cup-shaped valve body with a hole through a bottom thereof, and a flexible membrane flap arranged to cover the hole through the valve body when suction is applied to the hood, inhibiting flow between the hood and the milk receptacle, such that milk from the hood is collected in the cup on top of the membrane flap, and to flex, under weight of the collected milk, to expose the hole when hood suction is released, allowing the collected milk to flow from the valve body into the milk receptacle.

26. The pumping device of claim 25, wherein the valve cup is retained in a bulkhead constructed to provide communication between the hood, the milk receptacle, and the vacuum source, with the valve cup engaging the bulkhead at an interface constructed to provide a predetermined amount of air leakage around the valve, between the bulkhead and the milk receptacle, when suction is applied to the hood.

27. The pumping device of claim 25 wherein the repeating pressure cycles each comprises a suction phase of between about 2 and 2.5 seconds, followed by a release phase of about 1 second.