Apparatus and method for cleaning membrane filtration modules

• US 6,841,070 B2
• Filed: 04/08/2004
• Issued: 01/11/2005
• Est. Priority Date: 09/25/1997
• Status: Expired due to Term

• Current Assignee: Evoqua Water Technologies LLC (Xylem, Inc.)
• Original Assignee: US Filter Wastewater Group Incorporated (Siemens AG)
• Inventors: Jordan, Edward John, Zha, Fufang
• Primary Examiner(s): DRODGE, JOSEPH W
• Application Number:
  US10/822,036
• Publication Number:
  US 20040188341A1
• Time in Patent Office: 278 Days
• Field of Search: 210/150, 210/151, 210/274, 210/275, 210/321.65, 210/321.69, 210/605, 210/615, 210/617, 210/631, 210/636, 210/637, 210/650, 210/651, 210/321.89, 210/321.9, 210/500.23, 210/620, 210/791, 210/797, 210/220, 210/257.2
• US Class Current: 210/321.69
• CPC Class Codes: B01D 2313/26 Specific gas distributors or gas intakes
• CPC Class Codes: B01D 2315/06 Submerged-type; Immersion type
• CPC Class Codes: B01D 2321/04 Backflushing
• CPC Class Codes: B01D 2321/16 Use of chemical agents
• CPC Class Codes: B01D 2321/185 Aeration
• CPC Class Codes: B01D 63/031 Two or more types of hollow fibres within one bundle or within one potting or tube-sheet
• CPC Class Codes: B01D 65/02 Membrane cleaning or sterilisation ; Membrane regeneration
• CPC Class Codes: B01D 65/08 Prevention of membrane fouling or of concentration polarisation
• CPC Class Codes: C02F 3/1273 Submerged membrane bioreactors
• CPC Class Codes: Y02W 10/10 Biological treatment of water, waste water, or sewage

Abstract

A method and apparatus for cleaning a membrane module, the membrane module having a plurality of porous membranes, the membranes being arranged in close proximity to one another and mounted to prevent excessive movement therebetween and means for providing, from within the module, by means other than gas passing through the pores of the membranes, gas bubbles entrained in a liquid flow such that, in use, the liquid and bubbles entrained therein move past the surfaces of the membranes to dislodge fouling materials therefrom, the gas bubbles being entrained in the liquid by flowing the liquid past a source of gas to draw the gas into the liquid flow. The gas bubbles are preferably entrained into the liquid using a venturi type device. The membranes are preferably partitioned into discrete groups to assist cleaning while maintaining high packing density.

Claims

1. A filtration system comprising a membrane module, a junction, a gas source, and a liquid source, wherein the membrane module comprises a plurality of porous hollow fiber membranes, wherein a first end of each hollow fiber membrane is mounted in an upper potting head, wherein a second end of each hollow fiber membrane is mounted in a lower potting head, wherein the lower potting head comprises a plurality of aeration openings, wherein the junction is connected to the gas source and the liquid source, and wherein the junction is adjacent to or connected to the lower potting head and configured to inject a liquid flow having entrained therein a plurality of gas bubbles into the lower potting head.

2. The filtration system according to claim 1, wherein the lower potting head is mounted in a sleeve that forms the cavity below the lower potting head.

3. The filtration system according to claim 1, wherein the junction is connected to the membrane module.

4. The filtration system according to claim 1, wherein the junction is adjacent to the membrane module, but not connected to the membrane module.

5. The filtration system according to claim 1, wherein the junction is selected from the group consisting of a venturi tube, a jet, a nozzle, an ejector, an eductor, and an injector.

6. The filtration system according to claim 1, wherein the gas bubbles are entrained or injected into the liquid by at least one device which forcibly mixes a gas into the liquid to produce a mixture of liquid and gas bubbles.

7. The filtration system according to claim 1, wherein the gas is selected from the group consisting of air, oxygen, gaseous chlorine, and ozone.

8. The filtration system according to claim 1, further comprising an aerobic basin.

9. The filtration system according to claim 8, wherein the membrane module is at least partially immersed in the aerobic basin.

10. The filtration system according to claim 8, further comprising a tank separate from the aerobic basin, wherein the membrane module is at least partially immersed in the tank.

11. The filtration system according to claim 1, wherein the membranes are arranged in close proximity to one another and mounted to prevent excessive movement therebetween.

12. The filtration system according to claim 1, further comprising a source of a cleaning chemical.

13. The filtration system according to claim 1, wherein the junction is connected to the source of the cleaning chemical.

14. The filtration system according to claim 1, wherein the liquid source is connected to the source of the cleaning chemical.

15. The filtration system according to claim 1, wherein the membrane module further comprises a partition, wherein the partition extends between the porous hollow fiber membranes, thereby partitioning the porous hollow fiber membranes into groups.

16. The filtration system according to claim 15, wherein the partition is formed by a spacing between the groups.

17. The filtration system according to claim 15, wherein the porous hollow fiber membranes are arranged in a cylindrical array and a plurality of partitions extend radially from a center of the array or are positioned concentrically within the cylindrical array.

18. The filtration system according to claim 1, wherein the porous hollow fiber membranes are arranged in close proximity to one another to form a bundle.

19. The filtration system according to claim 18, wherein the bundle comprises a central longitudinal passage extending a length of the bundle between the upper potting head and the lower potting head.

20. The filtration system according to claim 18, wherein the bundle is situated adjacent to an aeration opening.

21. The filtration system according to claim 1, wherein at least one aeration opening comprises a slot.

22. The filtration system according to claim 1, wherein at least one aeration opening comprises a row comprising a plurality of holes.

23. The filtration system according to claim 1, wherein the membrane module comprises a plurality of bundles of hollow fiber membranes, and wherein the aeration openings are positioned to coincide with spaces formed between the bundles.

24. The filtration system according to claim 1, wherein the aeration openings have an average diameter or an average equivalent diameter of from about 1 mm to about 40 mm.

25. The filtration system according to claim 1, wherein the porous hollow fiber membranes have a packing density of from about 5% to about 70%.

26. The filtration system according to claim 1, wherein an average inner diameter of the porous hollow fiber membranes is from about 0.1 mm to about 5 mm.

27. The filtration system according to claim 1, wherein an average wall thickness of the porous hollow fiber membranes is from about 0.05 to about 2 mm.

28. The filtration system according to claim 1, wherein the system comprises a bioreactor.

29. The filtration system according to claim 28, wherein the membrane module is suspended vertically within a tank.

30. The filtration system according to claim 29, wherein the tank further comprises a feed inlet.

31. The filtration system according to claim 28, further comprising an additional source of aeration situated beneath the membrane module.

32. The filtration system according to claim 31, wherein the additional source of aeration comprises a group of air permeable tubes or gas distributors.

33. The filtration system according to claim 28, further comprising a source of oxygen for forming an activated sludge within the bioreactor.

34. The filtration system according to claim 28, further comprising an activated sludge.

35. The filtration system according to claim 28, further comprising a pump for withdrawing a filtrate from at least one end of the porous hollow fiber membranes.