Valve mounting arrangement in a diaphragm pump

• US 6,843,643 B2
• Filed: 11/05/2002
• Issued: 01/18/2005
• Est. Priority Date: 11/06/2001
• Status: Expired due to Term

• Current Assignee: OKEN Seiko Company Limited (Mabuchi Motor Company Limited)
• Original Assignee: OKEN Seiko Company Limited (Mabuchi Motor Company Limited)
• Inventors: Onishi, Koji, Fukami, Tadashi, Kakizawa, Goro, Nakatsugi, Koichi
• Primary Examiner(s): Tyler, Cheryl J.
• Assistant Examiner(s): Solak, Timothy P.
• Application Number:
  US10/287,525
• Publication Number:
  US 20030086803A1
• Time in Patent Office: 805 Days
• Field of Search: 137/855, 417/395, 417/413.1, 417/565, 417/566, 417/569, 417/533, 417/472
• US Class Current: 417/413.1
• CPC Class Codes: F04B 43/026 each plate-like pumping flexible member working in its own pumping chamber
• CPC Class Codes: Y10T 137/7891 Flap or reed

Abstract

A pump which has a diaphragm main body integrally connected at a planar portion to a diaphragm portion forming a pump chamber and performs a pumping action by reciprocating a driving portion disposed integrally with the diaphragm portion; the pump being configured compact by disposing a suction valve at the planar portion of the diaphragm main body and further using a planar discharge valve.

Claims

1. A diaphragm pump comprising:

at least one diaphragm portion forming a pump chamber;

a driving portion disposed at said diaphragm portion;

a suction valve disposed so as to correspond to said diaphragm portion;

a valve housing which covers an opening of said diaphragm portion, the valve housing comprising an air vent in flow communication with said diaphragm portion;

a discharge valve closing said air vent; and

an air collecting body comprising a discharge port and a valve clamp,

wherein said valve housing and said discharge valve comprise valve mounting portions which are configured to be interconnected with one another,

wherein said discharge valve comprises

a valve portion on which said air vent of said valve housing is disposed, and

ribs disposed at locations other than a location of said valve portion,

wherein said discharge valve is fixed via the ribs which are pressed by said valve clamp when said air collecting body is attached to said valve housing, and

wherein a pumping action is performed by driving said driving portion.

2. The diaphragm pump according to claim 1, wherein said diaphragm has an opening, wherein said diaphragm pump further comprises a valve housing which covers the opening of said diaphragm portion, wherein said discharge valve has a fixed portion, wherein said valve housing has a valve mounting hole and wherein the fixed portion of said discharge valve is pressed and fixed in the valve mounting hole of said valve housing.

3. The diaphragm pump according to claim 2, further comprising a cylinder member into which said diaphragm portion is to be inserted, wherein said suction valve disposed at the planar portion of said diaphragm main body consists of a portion formed at said planar portion and an opening formed in a circumferential portion of the this portion so as to close a suction port of said cylinder member.

4. The diaphragm pump according to claim 1, wherein a bottom surface of said valve portion is configured as a concave surface and wherein said concave surface is brought into close contact with the valve housing when the discharge valve is pressed by said valve clamp.

5. The diaphragm pump according to claim 4, wherein said concave surface is deeper at a center of the valve than at a marginal portion of the valve.

6. The diaphragm pump according to claim 1 or 4, wherein the valve mounting portion disposed on said discharge valve is a convex portion and the valve mounting portion disposed on said valve housing is a concave portion.

7. The diaphragm pump according to claim 6, wherein said discharge valve has a concave valve clamp which is located on a side opposite to said convex portion of said discharge valve and a rod-like valve clamp, and said discharge valve is fixed inserting and pressing said rod-like valve clamp into said concave valve clamp.

8. The diaphragm pump according to claim 1 or 4, wherein the valve mounting portion disposed on said discharge valve is a concave portion and the valve mounting portion disposed on said valve housing is a convex portion.

9. The diaphragm pump according to claim 1 or 4, wherein said discharge valve has a positioning function which serves to situate the valve portion of said discharge valve at a location of said air vent of said valve housing when the valve mounting portion of said valve housing is engaged with the valve mounting portion of said discharge valve.

10. The diaphragm pump according to claim 9, wherein said discharge valve has other ribs at locations corresponding to said ribs on said concave surface of said discharge valve.