Armature for an electric machine and method for producing the same

• US 6,847,148 B2
• Filed: 08/03/2001
• Issued: 01/25/2005
• Est. Priority Date: 10/07/2000
• Status: Active Grant

• Current Assignee: Seg Automotive Germany GMBH
• Original Assignee: Robert Bosch GmbH
• Inventors: Schwerdtle, Martin
• Primary Examiner(s): Le, Dang
• Application Number:
  US10/148,439
• Publication Number:
  US 20040108788A1
• Time in Patent Office: 1,271 Days
• Field of Search: 310/214, 310/216, 310/261, 310/262, 310/264
• US Class Current: 310/214
• CPC Class Codes: H02K 15/0018 Applying slot closure means in the core; Manufacture of slot closure means
• CPC Class Codes: H02K 3/493 magnetic
• CPC Class Codes: Y10T 29/49012 Rotor
• CPC Class Codes: Y10T 29/49073 by assembling coil and core

Abstract

The invention concerns an armature for an electrical machine, in particular for an electrical starter, having a ferromagnetic main body in which at least one axially extending groove is arranged, in which said groove at least one electrical conductor is accommodated in the longitudinal groove length.

It is provided that the armature (1) comprises at least one groove edge region element (8) formed and/or displaced by means of mechanical deformation of the main body (2) and acting upon the electrical conductor (4) for the purpose of defined positioning and/or fixation.

The invention further concerns a method for producing an armature for an electrical machine.

Claims

1. An armature for an electrical machine in the form of an electrical starter, comprising:

a ferromagnetic main body, wherein at least one axially extending groove is situated in the ferromagnetic main body, wherein in said groove, at least one electrical conductor is accommodated in a longitudinal groove length,

further comprising at least one groove edge region element (8) formed and/or displaced by means of mechanical deformation of the main body (2) and acting upon the electrical conductor (4) for the purpose of defined positioning and/or fixation, wherein the groove edge region element (8) designed in the shape of a bridge comprises, before deformation, at least one notch (16).

2. The armature according to claim 1, wherein the groove (3) extends to a jacket surface (7) of the main body (2) or into the vicinity of the jacket surface (7), and wherein the groove edge region element (8) is located in the vicinity of the jacket surface (7).

3. The armature according to claim 1, wherein the cross section of the groove (3) is designed in the shape of an oblong hole, and wherein the longitudinal axis (6) of the oblong hole extends in the radial direction of the armature (1).

4. The armature according to claim 1, wherein the groove edge region element (8) is designed integral with the main body (2).

5. The armature according to claim 1, wherein the groove edge region element (8) extends along the entire length of the groove, or wherein a plurality of groove edge region elements (8) are arranged in distributed fashion along the length of the groove.

6. The armature according to claim 1, wherein the groove (3) comprises a bottom of the groove (10), two side walls (9, 9′

), and an opening, and wherein the groove edge region element (8) is situated in the region of at least one transition from a side wall (9, 9′

) to the opening.

7. The armature according to claim 1, wherein the diameter inside the opening delimited by the groove edge region element (8) is smaller than the diameter/the breadth of the electrical conductor (4).

8. The armature according to claim 1, wherein the groove edge region element (8) is designed in the shape of a lip—

delimiting the opening —

or in the shape at a bridge—

extending from one side wall (9) to the other side wall (9′

).

9. The armature according to claim 1, wherein the groove edge region element (8) has a thickness of 0.1 mm to 0.5 mm, preferably 0.3 mm.

10. The armature according to claim 1, wherein the groove edge region element (8) is plastically deformed in the direction toward the bottom of the groove (10).

11. The armature according to claim 1, wherein the groove edge region element (8) is designed bulged or substantially straight in shape.

12. The armature according to claim 1, wherein the groove edge region element (8), before deformation, is situated so that it rises above the periphery of the main body (2).

13. The armature according to claim 1, wherein the electrical conductor (4) is pressed against the bottom of the groove (10) and/or against adjacent electrical conductors (4).

14. An armature for an electrical machine in the form of an electrical starter, comprising:

a ferromagnetic main body, wherein at least one axially extending groove is situated in the ferromagnetic main body, wherein in said groove, at least one electrical conductor is accommodated in a longitudinal groove length,

further comprising at least one groove edge region element (8) formed and/or displaced by means of mechanical deformation of the main body (2) and acting upon the electrical conductor (4) for the purpose of defined positioning and/or fixation, wherein the groove edge region element (8) is designed in the shape of an outwardly bulging bridge.

15. A method for producing an armature for an electrical machine, in particular according to claim 14, wherein, initially, at least one electrical conductor (4) is placed in at least one groove (3) situated in a main body (2) of the armature (1), and wherein the conductor (4) is then positioned and/or fixed in defined fashion in the groove (3) by means of deformation of a groove region.

16. The method according to claim 15, wherein the deformation takes place in the region of the periphery of the main body (2).

17. The method according to claim 14, wherein a conductor-retaining element is created in the groove (3) by means of the deformation.

18. The method according to claim 14, wherein a conductor-retaining element situated in the main body (2) is moved to a conductor-retaining position by means of the deformation.

19. The method according to claim 14, wherein the deformation is cold forming.

20. The method according to claim 14, wherein the deformation as caulking is produced by means of a pressing tool, preferably by means of at least one punch (12).