Rotation angle detector

• US 6,848,187 B2
• Filed: 09/21/2001
• Issued: 02/01/2005
• Est. Priority Date: 09/25/2000
• Status: Expired due to Fees

• Current Assignee: Kabushiki Kaisha Tokai RIKA Denki Seisakusho
• Original Assignee: Kabushiki Kaisha Tokai RIKA Denki Seisakusho
• Inventors: Araki, Mikihisa, Nitta, Shigenori, Ito, Shigeji, Futamura, Yasuhiko
• Primary Examiner(s): Bennett, G. Bradley
• Assistant Examiner(s): SMITH, RICHARD A
• Application Number:
  US10/362,810
• Publication Number:
  US 20030177649A1
• Time in Patent Office: 1,229 Days
• Field of Search: 33/1.PT, 33/1.N, 337/06, 337/07, 337/08, 324/207.21, 324/207.25, 324/207.14, 324/207.26, 324/244.1, 338/32.R, 702/145, 702/151
• US Class Current: 33/1.0PT
• CPC Class Codes: G01D 5/2492 Pulse stream
• CPC Class Codes: G01D 5/36 Forming the light into pulses
• CPC Class Codes: G01D 5/363 Direction discrimination

Abstract

A rotation angle detector that is able to detect an absolute rotation angle of a detection body accurately and is able to reduce the installation space required. The rotation angle detector includes a first rotation angle detector connected to the detection body for generating a first detection signal having a cycle corresponding to the rotation of the detection body. The first rotation angle detector includes a first rotating body which is connected to the detection body and rotates together with the detection body. The detector includes a second rotation angle detector connected to the first rotation angle detector. The second rotation angle detector includes a second rotating body that rotates together with the first rotating body at a rate greater than that of the first rotating body, and generates a second detection signal having a cycle corresponding to the rotation of the second rotation body. The control device detects an absolute rotation angle of the detection body in accordance with the first detection signal and the second detection signal.

Claims

1. An apparatus for detecting an absolute rotation angle of a detection body, the apparatus comprising:

a first rotation angle detector connected to said detection body for generating a first detection signal having a cycle corresponding to the rotation of said detection body, wherein said first rotation angle detector includes a first rotating body that is connected to said detection body and rotates together with said detection body;

a second rotation angle detector connected to said first rotation angle detector;

said second rotation angle detector including a second rotating body that rotates together with said first rotating body and generating a second detection signal having a cycle corresponding to the rotation of said second rotating body in accordance with the rotation of said second rotating body, wherein the rotation rate of said second rotating body is greater than that of said first rotating body;

a control device connected to said first rotation angle detector and said second rotation angle detector for detecting an absolute rotation angle of said detection body in accordance with said first detection signal and said second detection signal, wherein;

said absolute rotation angle is determined based on the combination of a value of said first detection signal and a value of said second detection signal; and

when there is an absolute rotation angle having the same combination of the value of said first detection signal and the value of said second detection signal, said control device specifies an absolute rotation angle based on the relationship between the change of the value of said first detection signal and the change of the value of said second detection signal.

2. The apparatus for detecting a rotation angle according to claim 1, wherein

said first rotating body is fitted Onto said detection body, said first rotating body includes a plurality of detection holes formed at the periphery of said detection body, and

said first rotation angle detector comprises an absolute signal encoder and includes a plurality of sensors for detecting said plurality of detection holes and generating a code signal corresponding to an absolute rotation angle of said detection body as said first detection signal.

3. The apparatus for detecting a rotation angle according to claim 2, wherein

said second rotation angle detector includes an analog signal type rotation angle sensor for generating said second detection signal as an analog signal.

4. The apparatus for detecting a rotation angle according to claim 3, wherein said second rotation angle detector includes:

a permanent magnet fixes to said second rotating body for generating magnetic flux; and

a magnetic resistive element provided opposing said permanent magnet for generating a sinusoidal analog signal in accordance with the change of said magnetic flux caused by the rotation of said permanent magnet.

5. The apparatus for detecting a rotation angle according to claim 1, wherein:

said first rotating body includes a plurality of detection holes provided for the periphery of said detection body, and non-hole detection parts are defined between adjacent detection holes;

each of said detection holes has at least one first detection segment and each of said non-hole detection parts has at least one second detection segment;

said first rotation angle detector detects said first and second detection segments based on the rotation of said first rotating body and includes a plurality of detection devices for generating a plurality of binary signals as said first detection signal; and

said control device is connected to said plurality of detection devices and generates a data code corresponding to the absolute rotation angle of said detection body in accordance with each of said binary signals, wherein said control device changes the data code based on at least one signal conversion in said plurality of binary signals due to the rotation of said detection body by a predetermined rotation angle, and determines an absolute rotation angle of said detection body in accordance with said data code and said second detection signal.

6. An apparatus for detecting an absolute rotaiton angle of a detection body, the apparatus comprising:

a rotating plate being connected to said detection body and rotating together with said detection body;

said rotating plate including a plurality of detection holes provided for the periphery of said detection body and defining non-hole detection parts between adjacent detection holes thereof;

each of said detection holes having at least one first detection segment and each of said non-hole detection parts having at least one second detection segment;

a plurality of detection devices detecting said first and second detection segments based on the rotation of said rotating plate and generating a plurality of binary signals; and

a control device connected to said plurality of detection devices and generating a data code corresponding to an absolute rotation angle of said detection body in accordance with each of said binary signals, wherein said control device changes the data code based on at least one signal conversion in said plurality of binary signals due to the rotation of said detection body by a predetermined rotation angle, and determines said absolute rotation angle in accordance with said data code.

7. The apparatus for detecting a rotation angle according to claim 6, wherein:

said plurality of detection devices includes first detection devices and second detection devices;

said first detection devices generate first binary signals and said second detection devices generate second binary signals; and

said first detection devices and said second detection devices generate said first binary signals and said second binary signals, respectively, so that values of said first and second binary signals alternately switch for each rotation of said detection body by a predetermined amount of the rotation angle.

8. The apparatus for detecting a rotation angle according to claim 7, wherein said data code is set on said rotating plate in accordance with the arrangement of said plurality of detection holes and said plurality of non-hole detection parts.

9. The apparatus for detecting a rotation angle according to claim 7, wherein said rotating plate includes a detection area having a plurality of first segments and a plurality of second segments.

10. The apparatus for detecting a rotation angle according to claim 6, wherein

said data code is set on said rotating plate in accordance with the arrangement of said plurality of detection holes and said plurality of non-hole detection parts.

11. The apparatus for detecting a rotation angle according to claim 10, wherein

said plurality of detection holes and said plurality of non-hole detection parts are arranged so that different data codes are generated through a rotation angle range of 360 degrees.

12. The apparatus for detecting a rotation angle according to claim 10, wherein said rotating plate includes a detection area having a plurality of first segments and a plurality of second segments.

13. The apparatus for detecting a rotation angle according to claim 6, wherein

said rotating plate includes a detection area having a plurality of first segments and a plurality of second segments.

14. The apparatus for detecting a rotation angle according to claim 6, wherein said plurality of detection devices are concentrically and circumferentially arranged.

15. An apparatus for detecting an absolute rotation angle of a detection body, comprising:

a rotating plate being connected to said detection body and rotating together with said detection body;

said rotating plate including a plurality of first detection parts provided for the periphery of said detection body and defining a plurality of second second detection parts between adjacent said first detection parts thereof;

each of said first detection parts having at least one first detection segment and each of said second detection parts having at least one second detection segment, and a reference rotation angle being defined based on said first and second detection segments;

a plurality of detection devices detecting said first and second detection segments based on the rotation of said rotating plate and generating a plurality of binary signals, said plurality of detection devices including first detection devices and second detection devices;

said plurality of detection devices being arranged so that the condition in which one of said first detection parts and said second detection parts is detected is switched to the condition in which the other of said first detection parts and said second detection parts is detected for each rotation of said rotating plate by a first rotation angle, and said first rotation angle being set to a value obtained by dividing said reference rotation angle by a positive integer; and

a control device connected to said plurality of detection devices, generating code data corresponding to an absolute rotation angle of said detection body in accordance with said binary signals generated by any one of said first detection parts and said second detection parts for each rotation of said rotating plate by said first rotation angle, and storing said code data, wherein said control device stores second binary signals generated by said second detection devices as code data when first binary signals generated by said first detection devices are changed based on the rotation of said detection body by said first rotation angle and also stores the first binary signals when the second binary signals generated by said second detection devices are changed, and wherein said control device determines said absolute rotation angle in accordance with said code data stored during the rotation of said detection body by a second rotation angle that is set at a predetermined positive integer multiple of said first rotation angle.

16. The apparatus for detecting a rotation angle according to claim 15, wherein

said first rotation angle is one-half of said reference rotation angle;

and

said first detection devices and said second detection devices alternately detect a boundary part of said first detection part and said second detection part for each rotation of said detection body by said first rotation angle.

17. The apparatus for detecting a rotation angle according to claim 16, wherein said rotating plate includes a detection area having a plurality of first and second detection segments.

18. The apparatus for detecting a rotation angle according to claim 16, wherein:

said plurality of first detection parts include a plurality of detection holes penetrating said rotating plate and said plurality of second detection parts include a plurality of non-hole detection parts that are not provided with the detection hole;

said plurality of detection devices include optical sensors that detect light passing through said detection holes; and

said data code is set on said rotating plate in accordance with the arrangement of said plurality of detection holes and said plurality of non-hole detection parts.

19. The apparatus for detecting a rotation angle according to claim 15, wherein

said rotating plate includes a detection area having a plurality of first and second detection segments.

20. The apparatus for detecting a rotation angle according to claim 15, wherein:

said plurality of first detection parts include a plurality of detection holes penetrating said rotating plate and said plurality of second detection parts include a plurality of non-hole detection parts that are not provided with the detection holes;

said plurality of detection devices include optical sensors that detect light passing through said detection holes; and

said data code is set on said rotating plate in accordance with the arrangement of said plurality of detection holes and said plurality of non-hole detection parts.

21. The apparatus for detecting a rotation angle according to claim 15, wherein said first detection devices and said second detection devices are concentrically and circumferentially arranged.