Method and device for inspecting pipelines

• US 6,848,313 B2
• Filed: 03/15/2002
• Issued: 02/01/2005
• Est. Priority Date: 01/22/2002
• Status: Expired due to Term

• Current Assignee: PII Pipetronix GmbH
• Original Assignee: PII Pipetronix GmbH
• Inventors: Krieg, Wolfgang, Hugger, Achim
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): JACKSON, ANDRE K
• Application Number:
  US10/097,264
• Publication Number:
  US 20030136195A1
• Time in Patent Office: 1,054 Days
• Field of Search: 736/23, 736/22, 736/28, 736/02, 736/24, 736/25, 736/26, 736/27, 736/40, 736/41
• US Class Current: 73/628
• CPC Class Codes: G01N 2291/0235 Plastics; polymers; soft materials, e.g. rubber
• CPC Class Codes: G01N 2291/0421 Longitudinal waves
• CPC Class Codes: G01N 2291/0422 Shear waves, transverse waves, horizontally polarised waves
• CPC Class Codes: G01N 2291/044 Internal reflections (echoes), e.g. on walls or defects
• CPC Class Codes: G01N 2291/106 one or more transducer arrays
• CPC Class Codes: G01N 2291/2636 cylindrical from inside
• CPC Class Codes: G01N 29/07 by measuring propagation velocity or propagation time of acoustic waves
• CPC Class Codes: G01N 29/2456 Focusing probes focusing arrangements G01N29/221
• CPC Class Codes: G01N 29/262 by electronic orientation or focusing, e.g. with phased arrays phased arrays per se G10K11/34
• CPC Class Codes: G01N 29/341 with time characteristics

Abstract

The invention concerns a method and a device for inspecting pipelines, in particular for detecting defects in pipelines by means of ultrasound. Towards this end, measuring sensors transmit ultrasound signals during passage through a pipeline. The signals reflected on boundary regions of a pipeline wall, e.g. surfaces or defects, are then measured and evaluated. The invention is characterized in that partial regions of the measuring sensors (virtual sensors) formed of a plurality of neighboring sensor elements irradiate ultrasound signals into the pipe wall at at least one radiation angle which is inclined with respect to the normal to the pipe wall and the signals reflected at boundary regions of the pipe wall are received by same and/or other partial regions of the respective measuring sensors, wherein defects in the pipe wall are determined by evaluation of the acoustical signals reflected by different boundary regions.

Claims

1. A device for inspecting the pipe wall of a pipeline for defects, the device comprising:

means for introducing a plurality of measuring sensors into the pipeline, each measuring sensor comprising at least one linear array of individually controllable sensor elements;

means for defining a plurality of virtual sensors, each virtual sensor comprising a group of neighboring sensor elements;

means for individually controlling said sensor elements of at least a portion of said virtual sensors to generate an ultrasound wave travelling towards and into said pipe wall at an irradiation angle which is inclined relative to a normal to the pipe wall;

means for receiving ultrasound signals reflected by bordering surfaces of the pipe wall in at least a portion of said virtual sensors; and

means for evaluating said received signals from differing bordering surfaces to determine pipe wall defects and further comprising at least one sensor support having said measuring sensors disposed substantially circularly around said sensor support, wherein said sensor support comprises, for each measuring sensor, at least two articulated arms which are hinge connected to each other and whose free end is hinge connected to one of a mounting element of a sensor rocker receiving said measuring sensor and to a central element of said sensor support, wherein said measuring sensors are fitted into a groove in an upper surface of said sensor rockers extending in a peripheral direction, wherein a depth of said groove corresponds substantially to a radial dimension of said measuring sensors.

2. The device of claim 1, further comprising at least one resilient sensor suspension for each measuring sensor to urge said measuring sensors towards an inner wall of the pipeline.

3. The device of claim 1, wherein said measuring sensors have a curvature along an extension in a peripheral direction which is adapted to a curvature of the pipe wall.

4. The device of claim 1, wherein a plurality of measuring sensors is disposed as a group at a common axial position, wherein said plurality of measuring sensors have mutual separations in a peripheral direction.

5. The device of claim 4, wherein sensor elements of one group of measuring sensors are disposed on a circle which is concentric to an inner periphery of the pipe wall.

6. The device of claim 5, wherein said measuring sensors can be rotated in said peripheral direction along a circle which is concentric to an inner periphery of the pipe wail.

7. The device of claim 4, wherein a plurality of groups of measuring sensors are offset with respect to each other in an axial direction and in said peripheral direction, wherein said measuring sensors partially overlap in said peripheral direction.

8. The device of claim 1, wherein said controlling means trigger temporally offset control of individual sensor elements of said measuring sensors to change at least one of a direction of propagation and a focusing depth of a measurement pulse in at least one of said peripheral direction and a radial direction.

9. The device of claim 1, wherein said sensor support has at least one central circular cylindrical element disposed coaxially to said measuring sensors for mounting thereof.

10. The device of claim 1, further comprising a guiding disc disposed concentrically with respect to a longitudinal axis, said guiding disc being flexible at least in an edge region thereof and having a circular cross-section whose largest diameter is at least as large as an inner diameter of the pipeline.

11. The device of claim 10, wherein said guiding disc comprises one of a plastic material and polyurethane.

12. The device of claim 1, wherein said hinge connections are hinge joints.

13. The device of claim 1, wherein one of said at least two articulated arms is hinged to said central element to form a first telescopic spring element.

14. The device of claim 13, further comprising a second telescopic spring element disposed between said sensor rocker and elements of a sensor suspension.

15. The device of claim 1, wherein said sensor rockers are formed such that a curvature in a peripheral direction of surfaces thereof facing the pipe wall substantially corresponds to a curvature of said measuring sensors.

16. The device of claim 1, wherein said sensor rockers have an axial length which exceeds that of said measuring sensors.

17. The device of claim 16, further comprising spacers disposed on said sensor rockers at a region of said excess axial length.

18. The device of claim 17, wherein said spacers have a wear protection at upper sides thereof facing the pipe wall.