Continuously variable power-split transmission

• US 6,849,020 B2
• Filed: 06/16/2003
• Issued: 02/01/2005
• Est. Priority Date: 08/07/2002
• Status: Expired due to Fees

• Current Assignee: Jatco Limited (Nissan Motor Co., Ltd.)
• Original Assignee: Jatco Limited (Nissan Motor Co., Ltd.)
• Inventors: Sumi, Yasuo
• Primary Examiner(s): Rodriguez, Saul
• Assistant Examiner(s): Le, David D.
• Application Number:
  US10/461,381
• Publication Number:
  US 20040033858A1
• Time in Patent Office: 596 Days
• Field of Search: 475/211, 475/214, 475/215, 475/216, 475/219, 476/40, 476/41, 476/42
• US Class Current: 475/214
• CPC Class Codes: F16H 2037/0866 Power split variators with distributing differentials, with the output of the CVT connected or connectable to the output shaft
• CPC Class Codes: F16H 2037/104 Power split variators with one end of the CVT connected or connectable to two or more differentials
• CPC Class Codes: F16H 37/086 CVT using two coaxial friction members cooperating with at least one intermediate friction member

Abstract

The second platenary gear mechanism 18 is a so-called double pinion type planetary gear comprising a sun gear 18a, paired pinions 18b, a carrier 18c which supports the pinions, and a ring gear 18d. The pinions 18b of eeach pair meshes with each other in a state where one of the paired pinions 18b meshes with the sun gear 18a while the other one of the paired pinions 18b meshes with the ring gear 18d. The carrier 18c is coupled to the countershaft 20 and the sun gear 18a is connected to a shaft 11a which is coupled to a gear 11b of a third gear unit 11.

Claims

1. A continuously variable power-split transmission comprising:

an input shaft which is driven by an engine;

an output shaft;

a first differential gear mechanism which comprises a first rotating member connected to the input shaft, a second rotating member, and a third rotating member, and which distributes the rotation of the first rotating member between the second rotating member and the third rotating member;

a countershaft;

a toroidal variator and a first power transmission mechanism which are connected in series for transmitting rotation between the second rotating member and the countershaft, the toroidal variator comprising an input disk, an output disk, and a power roller which is gripped between the input disk and output disk by a thrusting force corresponding to the rotational torque of the second rotating member, and the first power transmission mechanism transmitting rotation between the output disk and the countershaft;

a second power transmission mechanism for transmitting the rotation of the third rotation member to the countershaft; and

a clutch device for selectively transmitting the rotation of the countershaft and the rotation of the input disk to the output shaft;

wherein a reduction ratio R1 relating to the transmission of rotation by the first transmission mechanism from the output disk to the countershaft, a reduction ratio R2 of the second power transmission mechanism, and a speed ratio α

1 of the third rotating member and the second rotating member are set to values at which, in a state where the clutch device is transmitting the rotation of the input disk to the output shaft, the rotational torque of the second rotating member does not fall below the rotational torque which is transmitted from the first power transmission unit to the output disk.

2. The continuously variable power-split transmission as defined in claim 1, wherein the speed ratio α

1 is set at a value which does not fall below the ratio of the reduction ratio R1 and the reduction ratio R2.

3. The continuously variable power-split transmission as defined in claim 1, wherein the first differential gear mechanism comprises a planetary gear mechanism comprising a carrier as the first rotating member, a sun gear as the second rotating member, a ring gear as the third rotating member and pinions each of which is supported by the carrier and meshes with the sun gear and the ring gear, and wherein the speed ratio is defined by the ratio of the number of teeth of the sun gear and the number of teeth of the ring gear.

4. The continuously variable power-split transmission as defined in claim 1, wherein the transmission further comprises a controller which functions to realize a first mode in which the rotation of the countershaft, to which the rotation of the second rotating member via the toroidal variator and the rotation of the third rotating member via the second power transmission mechanism are simultaneously transmitted, is output to the output shaft, and a second mode in which the rotation of the input disk, to which the rotation of the second rotating member and the rotation of the third rotating member via the second power transmission mechanism and the toroidal variator are simultaneously transmitted, is output to the output shaft, as well as to vary a speed ratio of the toroidal variator.

5. The continuously variable power-split transmission as defined in claim 1, wherein the transmission further comprises a second differential gear mechanism which is capable of reversing the rotation of the countershaft.

6. The continuously variable power-split transmission as defined in claim 1, wherein the transmission further comprises a loading mechanism which converts the rotational torque of the second rotating member to the thrusting force acting upon the input disk.