Method and apparatus for analyzing mixtures of gases
First Claim
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1. An apparatus for analyzing a multi-component gas mixture, comprising:
- (a) an array of at least two chemo/electro-active materials, each chemo/electro-active material exhibiting a different electrical response characteristic, upon exposure at a selected temperature to the gas mixture, than each of the other chemo/electro-active materials, the electrical response characteristic of at least one material being quantifiable as value, wherein the value of the response of that material is constant or varies by no more than about twenty percent during exposure of the material to the gas mixture at the selected temperature for a period of at least about one minute;
(b) a heater that heats the array to a temperature above 500°
C.;
(c) means for determining the electrical response of each chemo/electro-active material upon exposure of the array to the gas mixture; and
(d) means for detecting the presence of, or calculating the actual concentration of, one or more individual component gases and/or subgroups within the gas mixture from the electrical responses of the chemo/electro-active materials inputted thereto, but not from a baseline response value, comparison response value or reference gas value inputted thereto.
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Abstract
Disclosed herein is a method and apparatus for analyzing, sensing and measuring information related to the concentrations of various gases, including NOx, hydrocarbons, carbon monoxide and oxygen, in a multi-component gas system using chemical sensors and chemical sensor arrays. The sensors and sensor arrays use chemo/electro-active materials to analyze and detect the presence of gases.
87 Citations
136 Claims
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1. An apparatus for analyzing a multi-component gas mixture, comprising:
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(a) an array of at least two chemo/electro-active materials, each chemo/electro-active material exhibiting a different electrical response characteristic, upon exposure at a selected temperature to the gas mixture, than each of the other chemo/electro-active materials, the electrical response characteristic of at least one material being quantifiable as value, wherein the value of the response of that material is constant or varies by no more than about twenty percent during exposure of the material to the gas mixture at the selected temperature for a period of at least about one minute;
(b) a heater that heats the array to a temperature above 500°
C.;
(c) means for determining the electrical response of each chemo/electro-active material upon exposure of the array to the gas mixture; and
(d) means for detecting the presence of, or calculating the actual concentration of, one or more individual component gases and/or subgroups within the gas mixture from the electrical responses of the chemo/electro-active materials inputted thereto, but not from a baseline response value, comparison response value or reference gas value inputted thereto. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18)
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19. An apparatus for analyzing a multi-component gas mixture, comprising:
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(a) an array of first and second chemo/electro-active materials, each chemo/electro-active material exhibiting a different electrical response characteristic, upon exposure at a selected temperature to the gas mixture, than each of the other chemo-electro-active materials, wherein the chemo/electro-active materials are selected from the pairings in the group consisting of (i) the first material is M1Ox, and the second material is M1aM2bOx;
(ii) the first material is M1Ox, and the second material is M1aM2bM3cOx;
(iii) the first material is M1aM2bOx, and the second material is M1aM2bM3cOx;
(iv) the first material is a first M1Ox, and the second material is a second M1Ox;
(v) the first material is a first M1aM2bOx, and the second material is a second M1aM2bOx; and
(vi) the first material is a first M1aM2bM3cOx, and the second material is a second M1aM2bM3cOx;
wherein M1 is selected from the group consisting of Ce, Co, Cu, Fe, Ga, Nb, Ni, Pr, Ru, Sn, Ti, Tm, W, Yb, Zn, and Zr;
M2 and M3 are each independently selected from the group consisting of Al, Ba, Bi, Ca, Cd, Ce, Co, Cr, Cu, Fe, Ga, Ge, In, K, La, Mg, Mn, Mo, Na, Nb, Ni, Pb, Pr, Rb, Ru, Sb, Sc, Si, Sn, Sr, Ta, Ti, Tm, V, W, Y, Yb, Zn, and Zr, but M2 and M3 are not the same in M1aM2bM3cOx;
a, b and c are each independently about 0.0005 to about 1; and
is a number sufficient so that the oxygen present balances the charges of the other elements in the compound;(b) a heater that heats the array to a temperature above 500°
C.;
(c) means for determining the electrical response of each chemo/electro-active material upon exposure of the array to the gas mixture; and
(d) means for detecting the presence of, or calculating the actual concentration of, one or more individual component gases and/or subgroups within the gas mixture from the electrical responses of the chemo/electro-active materials inputted thereto, but not from a baseline response value, comparison response value or reference gas value inputted thereto. - View Dependent Claims (20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36)
(b) M1aM2bOx is selected from the group consisting of AlaCrbOx, AlaFebOx, AlaMgbOx, AlaNibOx, AlaTibOx, AlaVbOx, BaaCubOx, BaaSnbOx, BaaZnbOx, BiaRubOx, BiaSnbOx, BiaZnbOx, CaaSnbOx, CaaZnbOx, CdaSnbOx, CdaZnbOx, CeaFebOx, CeaNbbOx, CeaTibOx, CeaVbOx, CoaCubOx, CoaGebOx, CoaLabOx, CoaMgbOx, CoaNbbOx, CoaPbbOx, CoaSnbOx, CoaVbOx, CoaWbOx, CoaZnbOx, CraCubOx, CraLabOx, CraMnbOx, CraNibOx, CraSibOx, CraTibOx, CraYbOx, CraZnbOx, CuaFebOx, CuaGabOx, CuaLabOx, CuaNabOx, CuaNibOx, CuaPbbOx, CuaSnbOx, CuaSrbOx, CuaTibOx, CuaZnbOx, CuaZrbOx, FeaGabOx, FeaLabOx, FeaMobOx, FeaNbbOx, FeaNibOx, FeaSnbOx, FeaTibOx, FeaWbOx, FeaZnbOx, FeaZrbOx, GaaLabOx, GaaSnbOx, GeaNbbOx, GeaTibOx, InaSnbOx, KaNbbOx, MnaNbbOx, MnaSnbOx, MnaTibOx, MnaYbOx, MnaZnbOx, MoaPbbOx, MoaRbbOx, MoaSnbOx, MoaTibOx, MoaZnbOx, NbaNibOx, NbaNibOx, NbaSrbOx, NbaTibOx, NbaWbOx, NbaZrbOx, NiaSibOx, NiaSnbOx, NiaYbOx, NiaZnbOx, NiaZrbOx, PbaSnbOx, PbaZnbOx, RbaWbOx, RuaSnbOx, RuaWbOx, RuaZnbOx, SbaSnbOx, SbaZnbOx, ScaZrbOx, SiaSnbOx, SiaTibOx, SiaWbOx, SiaZnbOx, SnaTabOx, SnaTibOx, SnaWbOx, SnaZnbOx, SnaZrbOx, SraTibOx, TaaTibOx, TaaZnbOx, TaaZrbOx, TiaVbOx, TiaWbOx, TiaZnbOx, TiaZrbOx, VaZnbOx, VaZrbOx, WaZnbOx, WaZrbOx, YaZrbOx, ZnaZrbOx, AlaNibOx with frit additive, CraTibOx with frit additive, FeaLabOx with frit additive, FeaNibOx with frit additive, FeaTibOx with frit additive, NbaTibOx with frit additive, NbaWbOx with frit additive, NiaZnbOx with frit additive, NiaZrbOx with frit additive, SbaSnbOx with frit additive, TaaTibOx with frit additive, or TiaZnbOx with frit additive; and
/or(c) M1aM2bM3cOx is selected from the group consisting of AlaMgbZncOx, AlaSibVcOx, BaaCubTicOx, CaaCebZrcOx, CoaNibTicOx, CoaNibZrcOx, CoaPbbSncOx, CoaPbbZncOx, CraSrbTicOx, CuaFebMncOx, CuaLabSrcOx, FeaNbbTicOx, FeaPbbZncOx, FeaSrbTicOx, FeaTabTicOx, FeaWbZrcOx, GaaTibZncOx, LaaMnbNacOx, LaaMnbSrcOx, MnaSrbTicOx, MoaPbbZncOx, NbaSrbTicOx, NbaSrbWcOx, NbaTibZncOx, NiaSrbTicOx, SnaWbZncOx, SraTibVcOx, SraTibZncOx, or TiaWbZrcOx.
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21. An apparatus according to claim 19 wherein the array is situated within the gas mixture, and the gas mixture has a temperature of about 400°
- C. or more.
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22. An apparatus according to claim 19 wherein the gas mixture is an emission from a combustion process.
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23. An apparatus according to claim 19 wherein the component gases in the gas mixture are not separated.
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24. An apparatus according to claim 19 wherein the electrical responses of the chemo/electro-active materials are determined upon exposure to only the multi-component gas mixture.
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25. An apparatus according to claim 19 comprising means for calculating the concentration within the gas mixture of at least one individual gas component.
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26. An apparatus according to claim 19 further comprising means for measuring the temperature of the gas mixture, and means for digitizing the electrical responses and the temperature measurement.
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27. An apparatus according to claim 19 wherein at least one chemo/electro-active material, when at a temperature of about 400°
- C. or more, (a) has an electrical resistivity in the range of about 1 ohm-cm to about 106 ohm-cm, and (b) exhibits a change in electrical resistance of at least about 0.1 percent upon exposure of the material to the gas mixture, as compared to the resistance before exposure.
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28. An apparatus according to claim 19 wherein the electrical response characteristic of at least one material upon exposure to the gas mixture at a selected temperature is quantifiable as a value, and the value of the response of that material is constant or varies by no more than about twenty percent during exposure of the material to the gas mixture at the selected temperature for a period of at least about one minute.
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29. An apparatus according to claim 19 wherein the electrical response is selected from the group consisting of resistance, impedance, capacitance, voltage or current.
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30. An apparatus according to claim 19 wherein the multi-component gas mixture is emitted by a process, or is a product of a chemical reaction that is transmitted to a device, and wherein the apparatus further comprises means for utilizing the electrical responses for controlling the process or the device.
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31. An apparatus according to claim 19 wherein the gas mixture has a temperature of less than 400°
- C.
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32. An apparatus according to claim 19 wherein the gas mixture comprises one or more members of the group consisting of oxygen, carbon monoxide, a nitrogen oxide, a hydrocarbon, CO2, H2S, sulfur dioxide, a halogen, hydrogen, water vapor, ammonia, alcohol, a solvent vapor, an ether, a ketone, an aldehyde, a carbonyl, and a microorganism.
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33. An apparatus according to claim 19 wherein the gas mixture comprises one or more members of the group consisting of oxygen, a nitrogen oxide, a hydrocarbon, and ammonia.
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34. An apparatus according to claim 19 wherein the gas mixture comprises one or more members of the group consisting of a nitrogen oxide and ammonia.
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35. An apparatus according to claim 19 wherein the gas mixture comprises one or more members of the group consisting of oxygen and a hydrocarbon.
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36. An apparatus according to claim 19 wherein the gas mixture is provided from a manufacturing process, a waste stream, environmental monitoring, or a medical, agriculture, food or beverage operation.
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37. An apparatus for analyzing a multi-component gas mixture, comprising:
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(a) an array of chemo/electro-active materials, each chemo/electro-active material exhibiting a different electrical response characteristic, upon exposure at a selected temperature to the gas mixture, than each of the other chemo-electro-active materials, wherein at least one chemo/electro-active materials is selected from the group consisting of M1Ox, M1aM2bOx and M1aM2bM3cOx;
wherein M1 is selected from the group consisting of Ce, Co, Cu, e, Ga, Nb, Ni, Pr, Ru, Sn, Ti, Tm, W, Yb, Zn, and Zr;
M2 and M3 are each independently selected from the group consisting of Al, Ba, Bi, Ca, Cd, Ce, Co, Cr, Cu, Fe, Ga, Ge, In, K, La, Mg, Mn, Mo, Na, Nb, Ni, Pb, Pr, Rb, Ru, Sb, Sc, Si, Sn, Sr, Ta, Ti, Tm, V, W, Y, Yb, Zn, and Zr, but M2 and M3 are not the same in M1aM2bM3cOx;
a, b and c are each independently about 0.0 05 to about 1; and
x is a number sufficient so that the oxygen present balances the charges of the other elements in the compound;
(b) a heater that heats the array to a temperature above 500°
C.;
(c) means for determining the electrical response of each chemo/electro-active material upon exposure of the array to the gas mixture; and
(d) means for detecting the presence of, or calculating the actual concentration of, one or more individual component gases and/or subgroups within the gas mixture from the electrical responses of the chemo/electro-active materials, but not a baseline response value, a comparison response value or a reference gas value. - View Dependent Claims (38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54)
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55. A gas-sensitive apparatus, comprising:
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(a) an array of at least three chemo/electro-active materials, each chemo/electro-active material exhibiting a change in electrical resistance upon exposure to a multi-component gas mixture, wherein at least one chemo/electro-active material, when at a temperature of about 400°
C. or more, (i) has an electrical resistivity in the range of about 1 ohm-cm to about 106 ohm-cm, and (ii) exhibits a change in electrical resistance of at least about 0.1 percent upon exposure of the material to the gas mixture, as compared to the resistance before exposure;
(b) a heater that heats the array to a temperature above 500°
C.;
(c) means for determining the electrical response of each chemo/electro-active material upon exposure of the array to the gas mixture; and
(d) means for detecting the presence of, or calculating the actual concentration of, one or more individual component gases and/or subgroups within the gas mixture from the electrical responses of the chemo/electro-active materials, but not a baseline response value, a comparison response value or a reference gas value. - View Dependent Claims (56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72)
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73. An apparatus for analyzing a multi-component gas mixture, comprising:
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(a) an array of at least two chemo/electro-active materials, each chemo/electro-active material exhibiting a different electrical response characteristic, upon exposure at a selected temperature to the gas mixture, than each of the other chemo/electro-active materials, the electrical response characteristic of at least one material being quantifiable a value, wherein the value of the response of that material is constant or varies by no more than about twenty percent during exposure of the material to the gas mixture at the selected temperature for a period of at least about one minute;
(b) a heater that heats the array to a temperature above 500°
C.;
(c) means for determining the electrical response of each chemo/electro-active material upon exposure of the array to the gas mixture; and
(d) means for detecting the presence of, or calculating the actual concentration of, one or more individual component gases and/or subgroups within the gas mixture from only the electrical responses of the chemo/electro-active materials. - View Dependent Claims (74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89)
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90. An apparatus for analyzing a multi-component gas mixture, comprising:
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(a) an array of first and second chemo/electro-active materials, each chemo/electro-active material exhibiting a different electrical response characteristic, upon exposure at a selected temperature to the gas mixture, than each of the other chemo-electro-active materials, wherein the chemo/electro-active materials are selected from the pairings in the group consisting of (i) the first material is M1Ox, and the second material is M1aM2bOx;
(ii) the first material is M1Ox, and the second material is M1aM2bM3cOx;
(iii) the first material is M1aM2bOx, and the second material is M1aM2bM3cOx;
(iv) the first material is a first M1Ox, and the second material is a second M1Ox;
(v) the first material is a first M1aM2bOx, and the second material is a second M1aM2bOx; and
(vi) the first material is a first M1aM2bM3cOx, and the second material is a second M1aM2bM3cOx;
wherein M1 is selected from the group consisting of Ce, Co, Cu, Fe, Ga, Nb, Ni Pr, Ru, Sn, Ti, Tm, W, Yb, Zn, and Zr;
M2 and M3 are each independently selected from the up consisting of Al, Ba, Bi, Ca, Cd, Ce, Co, Cr, Cu, Fe, Ga, Ge, In, K, La, Mg, Mn, Mo, Na, Nb Ni, Pb, Pr, Rb, Ru, Sb, Sc, Si, Sn, Sr, Ta, Ti, Tm, V, W, Y, Yb, Zn, and Zr, but M2 and M3 are not the same in M1aM2bM3cOx;
a, b and c are each independently about 0.0005 to about 1; and
is a number sufficient so that the oxygen present balances the charges of the other elements in the compound;(b) a heater that heats the array to a temperature above 500°
C.;
(c) means for determining the electrical response of each chemo/electro-active material upon exposure of the array to the gas mixture; and
(d) means for detecting the presence of, or calculating the actual concentration of, one or more individual component gases and/or subgroups within the gas mixture from only the electrical responses of the chemo/electro-active materials. - View Dependent Claims (91, 92, 93, 94, 95, 96, 97, 98, 99, 100, 101, 102, 103, 104)
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105. An apparatus for analyzing a multi-component gas mixture, comprising:
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(a) an array of chemo/electro-active materials, each chemo/electro-active material exhibiting a different electrical response characteristic, upon exposure at a selected temperature to the gas mixture, than each of the other chemo-electro-active materials, wherein at least one chemo/electro-active materials is selected from the group consisting of M1Ox, M1aM2bOx and M1aM2bM3cOx;
wherein M1 is selected from the group consisting of Ce, Co, Cu, Fe, Ga, Nb, Ni, Pr, Ru, Sn, Ti, Tm, W, Yb, Zn, and Zr, M2 and M3 are each independently selected from the group consisting of Al, Ba, Bi, Ca, Cd, Ce, Co, Cr, Cu, Fe, Ga, Ge, In, K, La, Mg, Mn, Mo, Na, Nb, Ni, Pb, Pr, Rb, Ru, Sb, Sc, Si, Sn, Sr, Ta, Ti, Tm, V, W, Y, Yb, Zn, and Zr, but M2 and M3 are not the same in M1aM2bM3cOx;
a, b and c are each independently about 0.005 to about 1; and
x is a number sufficient so that the oxygen present balances the charges of the other elements in the compound;
(b) a heater that heats the array to a temperature above 500°
C.;
(c) means for determining the electrical response of each chemo/electro-active material upon exposure of the array to the gas mixture; and
(d) means for detecting the presence of, or calculating the actual concentration of, one or more individual component gases and/or subgroups within the gas mixture from only the electrical responses of the chemo/electro-active materials. - View Dependent Claims (106, 107, 108, 109, 110, 111, 112, 113, 114, 115, 116, 117, 118, 119)
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120. A gas-sensitive apparatus, comprising:
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(a) an array of at least three chemo/electro-active materials, each chemo/electro-active material exhibiting a change in electrical resistance upon exposure to a multi-component gas mixture, wherein at least one chemo/electro-active material, when at a temperature of about 400°
C. or more, (i) has an electrical resistivity in the range of about 1 ohm-cm to bout 106 ohm-cm, and (ii) exhibits a change in electrical resistance of at least about 0.1 percent upon exposure of the material to the gas mixture, as compared to the resistance before exposure;
(b) a heater that heats the array to a temperature above 500°
C.;
(c) means for determining the electrical response of each chemo/electro-active material upon exposure of the array to the gas mixture; and
(d) means for detecting the presence of, or calculating the actual concentration of, one or more individual component gases and/or subgroups within the gas mixture from only the electrical responses of the chemo/electro-active materials. - View Dependent Claims (121, 122, 123, 124, 125, 126, 127, 128, 129, 130, 131, 132, 133, 134, 135, 136)
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Specification