Electrical machines

• US 6,850,029 B1
• Filed: 08/17/2000
• Issued: 02/01/2005
• Est. Priority Date: 08/17/1999
• Status: Expired due to Fees

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.), University of Warwick
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.), University of Warwick
• Inventors: Pollock, Charles, Pollock, Helen Geraldine Phyllis
• Primary Examiner(s): Nappi, Hobert
• Assistant Examiner(s): McCloud, Renata
• Application Number:
  US10/048,432
• Time in Patent Office: 1,629 Days
• Field of Search: 318/727, 318/254, 318/701, 318/138, 318/139, 318/432, 318/434, 318/439, 318/599, 318/738, 318/728, 318/731
• US Class Current: 318/727
• CPC Class Codes: H02P 1/16 for starting dynamo-electric motors or dynamo-electric converters
• CPC Class Codes: H02P 1/163 for starting an individual reluctance motor
• CPC Class Codes: H02P 25/08 Reluctance motors
• CPC Class Codes: H02P 25/0925 wherein the converter comprises only one switch per phase

Abstract

An electrical machine comprises a rotor without windings, a stator having an armature winding 24, 25 and a field winding 10 for generating a magnetomotive force in a direction extending transversely of the magnetomotive force generated by the armature winding. An electronic circuit 40 is provided for controlling the current in the armature winding 24, 25 such that periods in which a magnetomotive force in one direction is associated with a first current pulse alternate with periods in which a magnetomotive force in the opposite direction is associated with a second current pulse. A position sensor is provided for monitoring the rotational position of the rotor and for supplying output signals dependent on the speed of rotation of the rotor. Furthermore a control system 32 supplies control signals to the circuit 40 to control the current in the armature winding 24, 25. In order to enhance the performance at high speed, the control signals are produced in response to sensor output signals which provide an advanced indication of the rotational position of the rotor. Furthermore, in order to prevent oscillation of the rotor on start-up, the control signals supplied to the circuit 40 during an initial start-up period are each produced after a time delay as compared with the production of the control signals over subsequent cycles of rotation during acceleration of the rotor. This can be achieved with simple on/off control of armature and field switching devices, so that the control circuitry can be produced at relatively low cost.

Claims

1. An electrical machine comprising a rotor without windings, a stator having a winding, circuit means for controlling the current in the winding, and position sensing means for monitoring the rotational position of the rotor and for supplying output signals at a rate dependent on the speed of rotation of the rotor, characterised by control means for supplying control signals to the circuit means to control the current in the winding in response to said output signals, the control means being arranged to introduce a time delay in the production of each control signal in an initial start-up period as compared with the production of the control signals over subsequent cycles of rotation during acceleration of the rotor, a plurality of output signals being produced by the position sensing means during the initial start-up period which occurs over at least part of the first cycle of rotation of the rotor on start-up of the rotor from rest.

2. A machine according to claim 1, wherein position sensing means is provided for monitoring the rotational position of the rotor with respect to time so as to provide an output indicative of the speed of rotation of the rotor.

3. A machine according to claim 1, wherein the position sensing means is adapted to supply output signals providing an advanced indication of the rotational position of the rotor with respect to time.

4. A machine according to claim 1, wherein the control means is arranged to produce each control signal in response to detection of a respective one of said out put signals from the position sensing means, each control signal being maintained for a length of time determined by the duration of said output signal.

5. A machine according to claim 1, wherein the winding is an armature winding, and the stator is also provided with field magnet means for generating a magnetomotive force in a direction extending transversely of the magnetomotive force generated by the armature winding, the circuit means controlling the current in the armature winding such that periods in which a magnetomotive force in one direction is associated with a first current pulse alternate with periods in which a magnetomotive force in the opposite direction is associate with a second current pulse.

6. A machine according to claim 1, wherein the armature winding comprises armature coils connected to the circuit means such that the currents in the coils vary in synchronism with rotation of the rotor under control of the control means in such a manner that periods in which a magnetomotive force in one direction is associated with current flow in one of the coils alternate with periods in which a magnetomotive force in the opposite direction is associated with current flow in the other coil.

7. A machine according to claim 6, wherein the coils are closely coupled magnetically.

8. A machine according to claim 6, wherein the circuit means comprises respective switch means for alternately conducting first current pulses in one of the armature coils and second current pulses in the other armature coil under the control of the control means.

9. A machine according to claim 1, wherein the field magnet means comprises a field winding wound on the stator and supplied with substantially unidirectional current by the circuit means.

10. A machine according to claim 9, wherein the field winding is connected in a parallel configuration with the armature winding.

11. A machine according to claim 9, wherein the field winding is connected in a series configuration with the armature winding.

12. A machine according to claim 1, wherein, in a low speed mode, the control means is arranged to produce pulse width modulated control signals having a duty cycle which increases with increasing speed of the rotor to control the current in the armature winding when the rotor is rotating at a relatively low speed.

13. A machine according to claim 12, wherein, in the low speed mode, the control means is also arranged to produce pulse width modulated control signals to control the current in the field winding.

14. A machine according to claim 1, wherein the position sensing means is a sensor for providing an electrical out put in response to detection of markings on the rotor.

15. A machine according to claim 1, wherein the position sensing means is a sensor for detecting variation of a parameter of the armature winding or the field magnet means or a separate sensor winding provided on the stator.

16. A machine according to claim 1, which is a flux-switching motor.

17. A machine according to claim 1, which is a switched reluctance motor.

18. A machine according to claim 1, which is a permanent magnet synchronous motor.