System and method for manufacturing and configuring intelligent electronic devices to order

• US 6,853,978 B2
• Filed: 02/23/2001
• Issued: 02/08/2005
• Est. Priority Date: 02/23/2001
• Status: Expired due to Term

• Current Assignee: Power Measurement Ltd. (Schneider Electric SE)
• Original Assignee: Power Measurement Ltd. (Schneider Electric SE)
• Inventors: Gasper, Marcus, Van Doorn, Peter M., Hancock, Martin A., Forth, J. Bradford
• Primary Examiner(s): Garg, Yogesh C.
• Application Number:
  US09/791,340
• Publication Number:
  US 20020120521A1
• Time in Patent Office: 1,446 Days
• Field of Search: 705/14, 705/26, 705/27, 710/19, 710/104, 707/3, 707/10, 713/100, 713/201, 709/220, 717/175, 717/177, 370/460
• US Class Current: 705/26.5
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders
• CPC Class Codes: G06Q 30/0621 Item configuration or customization
• CPC Class Codes: G06Q 30/0631 Item recommendations
• CPC Class Codes: G06Q 30/0635 Processing of requisition or of purchase orders
• CPC Class Codes: Y04S 10/50 Systems or methods supporting the power network operation or management, involving a certain degree of interaction with the load-side end user applications
• CPC Class Codes: Y04S 50/10 Energy trading, including energy flowing from end-user application to grid
• CPC Class Codes: Y10S 707/99933 Query processing, i.e. searching

Abstract

A system and method of specifying built and configured to order intelligent electronic devices (“IED'"'"'s”) is disclosed. A customer interacts with an order processing interface to specify the type and model of IED they wish to purchase, any hardware options they wish installed and custom software to be loaded on the IED prior to shipment. The custom software includes object oriented frameworks which are functional applications custom developed by the customer. Once produced according to the customer'"'"'s specifications, an IED is delivered to the customer which is capable of being used within the customer'"'"'s specific application without further configuration by the customer.

Claims

1. A method of processing an order from a customer by a provider for an intelligent electronic device (“

IED”

), said IED capable of being utilized to manage an electrical power distribution system, said IED being characterized by at least one model and at least one type, said IED comprising storage operative to store software, said method comprising;

(a) receiving by an order processing system, a first specification identifying a first IED to be ordered, said first specification identifying a particular of said at least one model and type;

(b) receiving by said order processing system, a second specification identifying optional hardware to be installed in said first IED;

(c) receiving by said order processing system, a third specification identifying software to be installed in said first IED including at least a portion thereof to be provided by said customer;

(d) receiving by said order processing system, said portion of said software provided by said customer;

(e) providing said first IED of said specified particular model and type;

(f) installing said specified optional hardware into said first IED;

(g) configuring said storage of said IED based on said software, including at least said portion thereof received from said customer; and

(h) supplying said first IED to said customer wherein said first IED is capable of being utilized by said customer without further configuration according to said first, second and third specifications.

2. The method of claim 1, wherein said first IED comprises an electrical energy meter.

3. The method of claim 1, wherein said order processing system is coupled with a network, (a) further comprising receiving said first specification over said network, (b) further comprising receiving said second specification over said network, and (c) further comprising receiving said third specification over said network.

4. The method of claim 3, wherein said network comprises the Internet.

5. The method of claim 3, wherein (a) further comprises receiving said first specification from a client side product specification software program coupled with said network, (b) further comprising receiving said second specification from said client side product specification software program, and (c) further comprising receiving said third specification from said client side product specification software program.

6. The method of claim 3, wherein at least one of (a), (b), and (c) are performed by an interface coupled with said order processing system.

7. The method of claim 6, wherein said interface comprises an Internet accessible web site.

8. The method of claim 6, wherein said interface comprises an email server.

9. The method of claim 6, wherein said interface comprises an extensible markup language (“

XML”

) server, said first, second and third specifications being received in an XML format.

10. The method of claim 1, wherein said second specification comprises no optional hardware.

11. The method of claim 1, wherein said software is uploaded by said customer to said order processing system.

12. The method of claim 1, wherein (d) further comprises:

retrieving, by said order processing system, said software from a database coupled with said order processing system.

13. The method of claim 12, wherein said software comprises software proprietary to said customer.

14. The method of claim 12, wherein said software comprises software available to all customers of said provider.

15. The method of claim 1, wherein said first specification further comprises:

identification of a second IED owned by said customer and accessible via a network and characterized by being of said particular of said at least one model and type; and

wherein (a) further comprises;

retrieving identifiers of a model and type of said second IED from said second IED by said order processing system via said network, said first specification comprising said identifiers.

16. The method of claim 15, wherein said network comprises the Internet.

17. The method of claim 15, wherein said network comprises a telephone network.

18. The method of claim 1, wherein said second specification further comprises:

identification of a second IED owned by said customer and accessible via a network and characterized by having said optional hardware installed; and

wherein (b) further comprises;

retrieving identifiers of said optional hardware installed in said second IED from said second IED by said order processing system via said network, said second specification comprising said identifiers.

19. The method of claim 18, wherein said network comprises the Internet.

20. The method of claim 18, wherein said network comprises a telephone network.

21. The method of claim 1, wherein said third specification further comprises:

identification of a second IED owned by said customer and accessible via a network and characterized by having said software installed; and

wherein (c) further comprises;

retrieving a copy of said software installed in said second IED from said second IED by said order processing system via said network, said third specification comprising said copy.

22. The method of claim 21, wherein said network comprises the Internet.

23. The method of claim 21, wherein said network comprises a telephone network.

24. The method of claim 1, further comprising:

(i) storing said order in a database coupled with said order processing system, said database operative to store said first, second, and third specifications and said software for all of said orders placed by said customer.

25. The method of claim 24, further comprising:

(j) receiving, by said order processing system, an identification of a prior order for a second IED previously ordered from said provider, said prior order being stored in said database; and

(k) retrieving said prior order from said database; and

wherein (a) further comprises receiving said first specification from said prior order.

26. The method of claim 24, further comprising:

(j) receiving, by said order processing system, an identification of a prior order for a second IED previously ordered from said provider, said prior order being stored in said database; and

(k) retrieving said prior order from said database; and

wherein (b) further comprises receiving said second specification from said prior order.

27. The method of claim 24, further comprising:

(j) receiving, by said order processing system, an identification of a prior order for a second IED previously ordered from said provider, said prior order being stored in said database; and

(k) retrieving said prior order from said database; and

wherein said prior order comprises said software, (c) further comprising receiving said third specification from said prior order.

28. The method of claim 24, further comprising:

(j) providing access to said database to said customer to at least one of view and modify said stored orders.

29. The method of claim 1, further comprising:

(i) assessing at least one need of said customer;

(j) recommending a particular of said at least one model and said at least one type based on (i); and

wherein said first specification is based on (j).

30. The method of claim 1, further comprising:

(i) assessing at least one need of said customer;

(j) recommending said optional hardware based on (i); and

wherein said second specification is based on (j).

31. The method of claim 30 wherein said optional hardware comprises a current transformer.

32. The method of claim 1, further comprising:

(j) assessing at least one need of said customer;

(j) recommending said soft ware based on (i); and

wherein said third specification is based on (j).

33. The method of claim 1, wherein (e) comprises manufacturing said first IED.

34. The method of claim 1, wherein (e) comprises retrieving said first IED from inventory stock.

35. The method of claim 1, further comprising:

(i) generating a rework order if (b) occurs after (f).

36. The method of claim 1, further comprising:

(i) generating a rework order if (c) occurs after (g).

37. The method of claim 1, further comprising:

(i) receiving an order processing status inquiry from said customer; and

(j) providing order processing status to said customer in response to said inquiry.

38. The method of claim 1, further comprising:

(i) validating said first specification.

39. The method of claim 38, further comprising:

(j) substituting an alternative specification for said first specification where said first specification is invalid.

40. The method of claim 38, further comprising:

(j) suggesting an alternative specification as a substitution for said first specification where said first specification is invalid.

41. The method of claim 1, further comprising:

(i) validating said second specification.

42. The method of claim 41, further comprising:

(j) substituting an alternative specification for said second specification where said second specification is invalid.

43. The method of claim 41, further comprising:

(j) suggesting an alternative specification as a substitution for said second specification where said second specification is invalid.

44. The method of claim 1, further comprising:

(i) validating said third specification.

45. The method of claim 44, further comprising:

(j) substituting an alternative specification for said third specification where said third specification is invalid.

46. The method of claim 44, further comprising:

(j) suggesting an alternative specification as a substitution for said third specification where said third specification is invalid.

47. The method of claim 1 wherein said second specification comprises a volts mode.

48. The method of claim 1 wherein said second specification comprises a CT/PT calibrated system.

49. The method of claim 1 wherein said third specification comprises a power quality framework.

50. The method of claim 1 wherein said third specification comprises a current/voltage monitoring framework.

51. A system for processing an order from a customer by a provider for an intelligent electronic device (“

IED”

), said IED capable of being utilized to manage an electrical power distribution network, said IED being characterized by at least one model and at least one type, said IED including storage operative to store software, said system comprising;

a server computer;

a first interface coupled with said server and operative to receive a first specification identifying a first IED to be ordered, said first specification identifying a particular of said at least one model and type;

a second interface coupled with said server and operative to receive a second specification identifying optional hardware to be installed in said first IED;

a third interface coupled with said server and operative to receive a third specification identifying software, including at least a first portion thereof to be provided by said customer, to be installed in said first IED, said third interface being further operative to receive said first portion from said customer; and

an order generator coupled with said server and operative to generate said order for said first IED from said first, second and third specifications, said order generator being further operative to generate said order including said software and transmit said order to said provider such that said provider may configure said storage of said first IED based on said software and provide said first IED to said customer, said first IED being capable of being utilized by said customer without further configuration according to said first, second and third specifications.

52. The system of claim 51, wherein said first IED comprises an electrical energy meter.

53. The system of claim 51, wherein said server computer further comprises a network interface coupled with a network, said first, second and third interfaces being further operative to receive said first, second and third specifications over said network.

54. The system of claim 53, wherein said network comprises the Internet.

55. The system of claim 53, wherein said first, second and third interfaces are further operative to receive said first, second and third specifications from a client side product specification software program coupled with said network.

56. The system of claim 53, wherein said server computer further comprises a world wide web server, said world wide web server comprising said first, second and third interfaces, said first, second and third interfaces comprising at least one world wide web page served by said world wide web server.

57. The system of claim 53, wherein said server computer further comprises an email server, said email server comprising said first, second and third interfaces.

58. The system of claim 53, wherein said server computer further comprises an extensible markup language (“

XML”

) server, said first, second and third specifications being received in an XML format.

59. The system of claim 51, wherein said second specification comprises no optional hardware.

60. The system of claim 51, wherein said third interface is further operative to receive said portion uploaded by said customer to said server computer.

61. The system of claim 51, further comprising a database coupled with said server computer and operative to store said software, including said first portion, said third interface further operative to retrieve said software from said database.

62. The system of claim 61, wherein said first portion is proprietary to said customer.

63. The system of claim 61, wherein said software comprises at least a second portion available to all customers of said provider.

64. The system of claim 51, further comprising an IED interface operative to communicate with at least one IED owned by said customer and accessible via a network, said first specification further identifying a second IED of said at least one IED owned by said customer, said IED interface being further operative to retrieve identifiers of a model and type of said second IED from said second IED over said network, said first specification comprising said identifiers.

65. The system of claim 51, further comprising an IED interface operative to communicate with at least one IED owned by said customer and accessible via a network, said second specification further identifying a second IED of said at least one IED owned by said customer, said IED interface being further operative to retrieve identifiers of said optional hardware installed in said second IED from said second IED over said network, said second specification comprising said identifiers.

66. The system of claim 51, further comprising an IED interface operative to communicate with at least one IED owned by said customer and accessible via a network, said third specification further identifying a second IED of said at least one IED owned by said customer, said IED interface being further operative to retrieve a copy of said software installed in said second IED from said second IED over said network, said third specification comprising said copy.

67. The system of claim 51, further comprising a database coupled with said server computer and operative to store said first, second and third specifications for all of said orders placed by said customer.

68. The system of claim 67, further comprising:

a fourth interface coupled with said server computer and operative to receive a fourth specification identifying a prior order for a second IED previously ordered from said provider, said prior order being stored in said database, said fourth interface being further operative to retrieve said prior order from said database and generate said first, second and third specifications from said prior order.

69. The system of claim 67, comprising a fifth interface coupled with said server computer and operative to provide access to said database to said customer to at least one of view and modify said stored orders.

70. The system of claim 51, further comprising a fourth interface coupled with said server computer and operative to assess at least one need of said customer and recommend a particular of said at least one model and said at least one type based on said assessment, said first specification comprising said recommendation.

71. The system of claim 51, further comprising a fourth interface coupled with said server computer and operative to assess at least one need of said customer and recommend said optional hardware based on said assessment, said second specification comprising said recommendation.

72. The system of claim 51, further comprising a fourth interface coupled with said server computer and operative to assess at least one need of said customer and recommend said software based on said assessment, said third specification comprising said recommendation.

73. The system of claim 51, wherein said provider manufactures and configures said first IED according to said first, second and third specifications.

74. The system of claim 51, wherein said provider retrieves said first IED from inventory stock according to said first specification and configures said first IED according to said second and third specifications.

75. The system of claim 51, further comprising a fourth interface coupled with said server computer and operative to receive changes to said first, second and third specifications, said fourth interface being further operative to generate a rework order to implement said changes where one of said first, second and third specifications have been already been implemented before said changes were received.

76. The system of claim 51, further comprising a fourth interface coupled with said server computer and operative to receive an order processing status inquiry from said customer and provide order processing status to said customer in response to said inquiry.

77. The system of claim 51, further comprising an order validator coupled with said server computer and operative to validate said first, second and third specifications.

78. The system of claim 77, said order validator being further operative to substitute an alternative specification for an invalid of said first, second and third specifications.

79. The system of claim 77, said order validator being further operative to suggest an alternative specification as a substitution for an invalid of said first, second and third specifications.

80. An order processor for providing Intelligent Electronic Devices (“

IED”

) from a provider to a customer, said IED capable of being used to manage an electrical power distribution system, said IED comprising storage operative to store software, said order processor comprising;

an order receiver operative to receive an order for a first IED, said order comprising first, second and third specifications, said first specification identifying a model and a type of said first IED, said second specification identifying optional hardware to install in said first IED, said third specification identifying software, including at least a portion thereof provided by said customer, to install in said first IED; and

a software receiver operative to receive said portion from said customer; and

a provider interface coupled with said order receiver and said software receiver and operative to transmit said order and said software to said provider and cause said provider to configure said storage of said first IED based on said software and provide said first IED to said customer according to said first, second and third specifications such that said first IED is capable of being utilized by said customer without further configuration.

81. The order processor of claim 80, wherein said provider is a manufacturer of said IED'"'"'s.

82. The order processor of claim 80, wherein said provider is a distributor of pre-manufactured of said IED'"'"'s.

83. The order processor of claim 80, wherein said order receiver is further operative to receive said order via a network coupled with said order receiver.

84. A method of processing an order from a customer by a provider for an intelligent electronic device (“

IED”

), said IED capable of being utilized to manage an electrical distribution system, said IED being characterized by at least one model and at least one type, said IED comprising storage operative to store software, said method comprising;

(a) receiving by a network based interface of an order processing system loaded on a server computer, data representing a first specification identifying a first IED to be ordered, said first specification identifying a particular of said at least one model and type;

(b) receiving by said network based interface, data representing a second specification identifying optional hardware to be installed in said first IED;

(c) receiving by said network based interface, data representing a third specification identifying software, at least a portion thereof to be provided by said customer, to be installed in said first IED;

(d) receiving by said network based interface, said portion of said software from said customer;

(e) providing in a manufacturing environment, said first IED of said specified particular model and type;

(f) installing said specified optional hardware into said first IED;

(g) configuring said storage of said first IED based on said software; and

(h) supplying said first IED to said customer from said manufacturing environment wherein said first IED is capable of being utilized by said customer without further configuration according to said first, second and third specifications.

85. A system for processing an order from a customer by a provider for an intelligent electronic device (“

IED”

), said IED capable of being utilized to manage an electrical power distribution system, said IED being characterized by at least one model and at least one type, said IED comprising storage operative to store software, said system comprising;

a server computer including a processor and a memory;

a first interface program stored in said memory and operative to be executed by said processor to receive data representing a first specification identifying a first IED to be ordered, said first specification identifying a particular of said at least one model and type;

a second interface program stored in said memory and operative to be executed by said processor to receive data representing a second specification identifying optional hardware to be installed in said first IED;

a third interface program stored in said memory and operative to be executed by said processor to receive data representing a third specification identifying software, at least a portion thereof to be provided by said customers to be installed in said first IED;

a fourth interface program stored in said memory and operative to be executed by said processor to receive said portion provided by said customer and store said portion in said memory; and

an order generator program stored in said memory and operative to be executed by said processor to generate said order for said first IED from said first, second and third specifications, said order generator program being further operative to generate said order including said software and transmit said order to said provider such that said provider may configure said storage of said first IED based on said software and provide said first IED to said customer, said first IED being capable of being utilized by said customer without further configuration according to said first, second and third specifications.

86. An order processor for providing Intelligent Electronic Devices (“

IED”

) from a provider to a customer, said IED capable of being utilized to manage an electrical power distribution system, said order processor comprising;

a server computer comprising an order receiver, a software receiver and a provider interface;

said order receiver operative to receive an order for a first IED, said order comprising first, second and third specifications, said first specification identifying a model and a type of said first IED, said second specification identifying optional hardware to install in said first IED, said third specification identifying software, at least a portion of which is to be provided by said customer, to install in said first IED;

a software receiver operative to receive said portion provided by said customer; and

said provider interface coupled with said order receiver and operative to transmit said order to said provider and cause said provider to configure said first IED based on said software and provide said first IED to said customer according to said first, second and third specifications such that said first IED is capable of being utilized by said customer without further configuration.