Brush making machine

• US 6,854,965 B2
• Filed: 01/27/2003
• Issued: 02/15/2005
• Est. Priority Date: 01/29/2002
• Status: Active Grant

• Current Assignee: Zahoransky Formenbau GmbH
• Original Assignee: Zahoransky Formenbau GmbH
• Inventors: Schmidt, Michael, Senn, Alexander, Ebner, Winfried
• Primary Examiner(s): HEITBRINK, TIMOTHY W
• Application Number:
  US10/351,933
• Publication Number:
  US 20030170339A1
• Time in Patent Office: 750 Days
• Field of Search: 425/120, 425/123, 425/126.1, 425/556, 425/130, 264/334, 264/328.8
• US Class Current: 425/120
• CPC Class Codes: A46D 3/005 by moulding or casting a body around bristles or tufts of bristles
• CPC Class Codes: B29C 2045/1617 using stack moulds
• CPC Class Codes: B29C 45/1618 using an auxiliary treatment station, e.g. for cooling or ejecting B29C45/1628 takes precedence
• CPC Class Codes: B29C 45/162 using means, e.g. mould parts, for transferring an injected part between moulding stations
• CPC Class Codes: B29C 45/2681 with rotatable mould parts
• CPC Class Codes: B29C 45/32 having several axially spaced mould cavities , i.e. for making several separated articles
• CPC Class Codes: B29L 2031/425 Toothbrush

Abstract

A brush manufacturing machine having an injection mold is used to manufacture multi-component brush elements made of plastic, in particular for toothbrushes. The injection mold has a nozzle-side mold plate and an ejector-side mold plate, in which mutually allocated mold cavities (8) are provided, the injection mold being formed as a turning tool, having a turning part (index plate) that can be rotated about an axis of rotation and that is allocated to the ejector-side mold plate (3), said turning part having partial cavities (8b) of the mold cavities of the ejector-side mold plate (3). The turning part, formed as an index plate (4), has at least three carrier arms (11) that have the partial cavities (8b) and that are situated approximately radially in relation to the axis of rotation (14) of the rotatable turning part. The mold cavities (8) are situated with their longitudinal extension approximately tangential to the axis of rotation (14). This arrangement of the mold cavities results in a small space requirement, even given a large number of mold cavities, so that despite a high number of mold cavities, comparatively small injection-molding machines can be used, with a corresponding cost advantage. A brush element delivery station (7) is accessible when the mold is closed for a removal of brush elements (9). In this way, the time required for the injection process or processes is simultaneously also exploited in order to cool and to remove the brush elements.

Claims

1. Machine for manufacturing brushes, comprising an injection mold for manufacturing multi-component brush elements from plastic the injection mold having a mold plate at a nozzle side and at an ejector side, in which mutually allocated mold cavities (8) are provided, the injection mold being formed as a turning tool having a turning part that can rotate about an axis of rotation and that is allocated to the ejector-side mold plate (3), and having partial cavities (8b) of the mold cavities of the ejector-side mold plate (3), the turning part is formed as an index plate (4) with at least three carrier arms (11) that are situated approximately radially in relation to the axis of rotation (14) of the rotatable turning part and include the partial cavities (8b), and the mold cavities (8) are situated with a longitudinal extension thereof approximately tangential to the axis of rotation (14).

2. Machine as recited in claim 1, wherein each of the carrier arms (11) of the index plate (4) has a plurality of the partial cavities (8b) situated next to one another in a radial direction.

3. Machine as recited in claim 2, each of the carrier arms (11) of the index plate (4) has two parallel rows of the partial cavities (8b) situated next to one another in the radial direction, and that the partial cavities (8b) of the two rows are situated in mirror-symmetrical fashion to one another.

4. Machine as recited in claim 1, wherein the partial cavities (8b) in the carrier arms (11) are fashioned for formation of toothbrush heads or partial regions thereof.

5. Machine as recited in claim 1, wherein the partial cavities (8b) in the carrier arms (11) are fashioned for formation of brush areas having holes for bundles of bristles, and hole pins are provided for the formation of the bristle bundle holes, the pins acting in addition as holding elements for connecting basic elements or finished injection-molded articles (13), with the respective carrier arm (11).

6. Machine as recited in claim 1, wherein the injection mold has at least three stations, comprising one station (5) for the injection-molding of basic elements (12), at least one station (6) for extrusion coating of the basic element, and a station (7) for cooling and delivery of brush elements (9), and that the brush element delivery station (7) is accessible for a removal of brush elements (9) when the mold is closed.

7. Machine as recited in claim 1, wherein in an area of the delivery station (7) at least one of a device for drawing the hole pins and an ejector device on the ejector-side mold plate (3) is provided.

8. Machine as recited in claim 1, wherein the nozzle-side mold plate (2) has an opening in an area of the delivery station (7).

9. Machine as recited in claim 1, wherein the ejector-side mold plate (3) has in an area of the delivery station (7) mold cavities that receive the brush elements (9) from one side at least in areas, in which the brush elements (9) are held open at one side together with the partial cavities (8b) of the carrier arms (11).

10. Machine as recited in claim 1, wherein a multiplicity of partial cavities (8b) are provided on each of the carrier arms (11).

11. Machine as recited in claim 1, the carrier arms (11) are offset by 120°

to one another, and each of the arms has a width for receiving one or two rows, extending in a radial direction, of the partial cavities (8b), to which the mold cavity areas (8a) belonging respectively to the partial cavities (8b) are connected in tangential extension in the ejector-side mold plate (3).

12. Machine as recited in claim 1, wherein the index plate (4) is connected with a rotational drive for the turning rotational motion, and with a lift drive for an in-and-out motion into and out of the ejector-side mold plate (3).

13. Machine as recited in claim 1, wherein the mold is formed as a stacked mold having a central, ejector-side mold plate (3a) to which mold plates (2a, 2b) at the nozzle side are allocated at both sides, and having two turning parts (4a, 4b) that can be rotated about an axis of rotation (14) and that are allocated to the central, ejector-side mold plate (3a), each of the turning parts having the partial cavities (8b) of the mold cavities of the central mold plate (3a).

14. Machine as recited in claim 1, wherein during an opening of the mold, the index plate (4, 4a, 4b) can be disengaged from the ejector-side mold plate (3, 3a), after traversing a part of an overall opening path, and that, after disengaging and release of the index plate, the plate can be coupled with the rotational drive for the turning rotational motion.