Automatically-activated hand-supportable laser scanning bar code symbol reading system with omnidirectional and unidirectional scanning modes in addition to a data transmission activation switch

• US 6,857,572 B2
• Filed: 11/13/2001
• Issued: 02/22/2005
• Est. Priority Date: 12/03/1998
• Status: Expired due to Term

• Current Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Original Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Inventors: Martin, William, Wilz, David M. Sr., Amundsen, Thomas, Giordano, Patrick A., Movsessian, Sergio
• Primary Examiner(s): FUREMAN, JARED
• Application Number:
  US10/014,342
• Publication Number:
  US 20020104886A1
• Time in Patent Office: 1,197 Days
• Field of Search: 235/462.01, 235/462.14, 235/462.25, 235/462.3, 235/462.31, 235/462.32, 235/462.33, 235/462.35, 235/462.36, 235/462.43, 235/462.45, 235/462.46, 235/462.48, 235/472.01, 235/472.02, 235/454, 235/462.09, 235/473
• US Class Current: 235/462.45
• CPC Class Codes: B82Y 15/00 Nanotechnology for interacting, sensing or actuating, e.g. quantum dots as markers in protein assays or molecular motors
• CPC Class Codes: G06K 2207/1012 Special detection of object
• CPC Class Codes: G06K 7/10 by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
• CPC Class Codes: G06K 7/10564 Light sources
• CPC Class Codes: G06K 7/10584 Source control
• CPC Class Codes: G06K 7/10594 Beam path
• CPC Class Codes: G06K 7/10603 Basic scanning using moving elements
• CPC Class Codes: G06K 7/10663 using hologram
• CPC Class Codes: G06K 7/10673 Parallel lines
• CPC Class Codes: G06K 7/10693 for omnidirectional scanning
• CPC Class Codes: G06K 7/10702 Particularities of propagating elements, e.g. lenses, mirrors G06K7/10831 takes precedence
• CPC Class Codes: G06K 7/10792 Special measures in relation to the object to be scanned
• CPC Class Codes: G06K 7/10801 Multidistance reading
• CPC Class Codes: G06K 7/10811 Focalisation
• CPC Class Codes: G06K 7/10851 Circuits for pulse shaping, amplifying, eliminating noise signals, checking the function of the sensing device basic electronic circuitry H03
• CPC Class Codes: G06K 7/10861 sensing of data fields affixed to objects or articles, e.g. coded labels postal sorting B07C3/14, conveying articles B65G47/48
• CPC Class Codes: G06K 7/10871 randomly oriented data-fields, code-marks therefore, e.g. concentric circles-code
• CPC Class Codes: G06K 7/10881 constructional details of hand-held scanners
• CPC Class Codes: G06K 7/10891 the scanner to be worn on a finger or on a wrist
• CPC Class Codes: G06K 7/14 using light without selection of wavelength, e.g. sensing reflected white light G06K7/10831 - G06K7/1097 take precedence

Abstract

A hand-supportable bar code symbol reading device having a laser scanning engine that is controlled to selectively operate in either an omni-directional scan mode or a single line scan mode. In the single line scan mode of operation, symbol character data produced by the laser scanning engine is communicated to a host device in response to an activation signal produced by a data transmission switch. In the omni-directional scan mode, symbol character data is communicated to the host device irrespective of the activation signal. Preferably, mode selection means selectively operates the laser scanning engine in either the omni-directional scan mode of operation or the single line scan mode of operation in response to placement of the device in a support stand, thereby enabling automatic operation as a stationary hands-free omni-directional projection scanner (in stand), and automatic operation as a portable hand-held line scanner (out of stand).

Claims

1. A bar code symbol reading device comprising:

(1) a hand-supportable housing having a light transmission aperture through which light can exit and enter said hand-supportable housing;

(2) a laser scanning engine, disposed within said hand-supportable housing, that selectively operates in one of first and second scan modes,

wherein in said first scan mode, the laser scanning engine projects an omni-directional scan pattern through said light transmission aperture, repeatedly detects and decodes bar code symbols on objects passing through said omni-directional scan pattern, and produces a symbol character data string representative of each bar code symbol read by said laser scanning engine during said first scan mode, and

wherein in said second scan mode the laser scanning engine projects a single line scan pattern through said light transmission aperture and repeatedly detects and decodes bar code symbols on objects passing through said single line scan pattern, and produces a symbol character data string representative of each bar code symbol read by said laser scanning engine during said second scan mode,

(3) a manually-activated data transmission switch integrated with said hand-supportable housing, for producing, when activated, a data transmission activation control signal in response to activation of said manually-activated data transmission switch;

(4) a data transmission subsystem in said band-supportable housing for transmitting, when activated, a selected one of said produced symbol character data strings to a host device operably coupled to said bar code symbol reading device;

(5) a system control subsystem for controlling said data transmission subsystem so that the symbol character data string, produced at substantially the same time when said data transmission control activation signal is generated, is transmitted to said host device, and said system control subsystem deactivating said data transmission subsystem when said data transmission activation control signal is not being produced by said data transmission switch.

2. The bar code symbol reading device of claim 1, further comprising a support stand that supports said hand-supportable housing, and mode selection means integrated with said hand-supportable housing, for selectively operating said laser scanning engine in one of said first and second scan modes in response to placement of said hand-supportable housing in said support stand.

3. The bar code symbol reading device of claim 2, wherein said device, when placed in said support stand, operates in said first scan mode of operation as a stationary hands-free projection scanner, and wherein said device, when removed from said support stand, operates in said second scan mode of operation as a portable hand-held scanner.

4. The bar code symbol reading device of claim 1, wherein said laser scanning engine comprises:

a bar code symbol presence detection means in said hand-supportable housing for processing scan data so as to detect the presence of said bar code symbol on said object and to automatically generate a first control signal in response to the detection of said bar code symbol; and

decode processing means in said band-supportable housing for processing scan data so as to decode said bar code symbol on said object and for automatically producing a symbol character data siring representative of each said read bar code symbol, and automatically generating a second control signal indicative of the production of said symbol character data string.

5. The bar code symbol reading device of claim 4, wherein said bar code symbol presence detection means detects said bar code symbol by detecting first and second envelope borders of said bar code symbol.

6. The bar code symbol reading device of claim 4, wherein said laser scanning engine comprises object detection means in said hand-supportable housing, for detecting said object in at least a portion of an object detection field defined relative to said housing and automatically generating a third control signal indicative of the detection of said object in at least a portion of said object detection field.

7. The bar code symbol reading device of claim 6, further comprising control circuitry that selectively activates said bar code symbol presence detection means and said decode processing means in response to occurrence of said third control signal.

8. The bar code symbol reading device of claim 6, wherein said object detection means comprises:

a signal transmitting means for transmitting a signal towards said object in said object detection field, and

a signal receiving means for receiving said transmitted signal reflected off said object in at least a portion of said object detection field, and automatically generating said third control signal indicative of the detection of said object in at least a portion of said object detection field.

9. The bar code symbol reading device of claim 8, wherein said signal transmitting means comprises an infra-red light source for transmitting a pulsed infra-red light signal, and wherein said signal receiving means comprises an infra-red light detector disposed in said hand-supportable housing.

10. The bar code symbol reading device of claim 8, wherein said signal transmitting means comprises a laser diode for transmitting a pulsed laser signal;

and wherein said signal receiving means comprises a photodetector disposed in said hand-supportable housing.

11. The bar code symbol reading device of claim 1, wherein said laser scanning engine comprises a visible laser light source, a scanning element and at least one stationary mirror that cooperate to project said single line scan pattern through said light transmission aperture in said second scan mode.

12. The bar code symbol reading device of claim 1, wherein said laser scanning engine comprises a visible laser light source, a scanning element and a plurality of stationary mirrors that cooperate to project said omni-directional scan pattern through said light transmission aperture in said first scan mode.

13. The bar code symbol reading device of claim 12, wherein said visible laser light source, scanning element and a predetermined subset of said plurality of stationary mirrors of the laser scanning engine cooperate to project said single line scan pattern through said light transmission aperture in said second scan mode.

14. The bar code symbol reading device of claim 13, further comprising control circuitry that operates, in said second scan mode, to control power of said visible laser light produced by said laser light source.

15. The bar code symbol reading device of claim 14, wherein said control circuitry operates, in said second scan mode, to control the duty cycle of said visible laser light to selectively enable said laser light source to produce laser light only when the light produced therefrom is directed by said scanning element onto said predetermined subset of stationary mirrors.

16. The bar code symbol reading device of claim 14, wherein said control circuitry operates, in said second scan mode, to control power of said visible laser light such that:

said laser light source produces normal power laser light when the light produced therefrom is directed by said scanning element onto said predetermined subset of stationary mirrors, and said laser light source produces significantly lower power laser light when the light produced therefrom is not directed by said scanning element onto said predetermined subset of stationary mirrors.

17. The bar code symbol reading device of claim 14, wherein said scanning element comprises a rotating light directing element having a rotation cycle and said control circuitry derives timing signals synchronized to a particular interval in the rotation cycle of said rotating light directing element wherein the rotating light directing element directs light produced from the laser light source onto said predetermined subset of stationary mirrors.

18. The bar code symbol reading device of claim 17, wherein said timing signals are derived from a position sensor integrated into a rotating portion of the rotating light directing element.

19. The bar code symbol reading device of claim 17, wherein said timing signals are derived from a position indicating optical element mounted adjacent or near a perimeter of one of said stationary mirrors, such that the position indicating optical element is illuminated by light produced from said laser light source when the rotating light directing element reaches a predetermined point in its rotation.

20. The bar code symbol reading device of claim 19, wherein said position indicating optical element comprises a mirror that directs illumination incident thereon to a position indicating optical detector, which generates an electrical signal whose amplitude corresponds to the intensity of light incident thereon.

21. The bar code symbol reading device of claim 19, wherein said position indicating optical element comprises a light collecting lens that is operably coupled to a light guide to direct illumination incident on the light collecting lens to a position indicating optical detector, which generates an electrical signal whose amplitude corresponds to the intensity of light incident thereon.

22. The bar code symbol reading device of claim 21, wherein said light guide comprises a fiber optic bundle.

23. The bar code symbol reading device of claim 14, wherein said control circuitry comprises a timer integrated circuit configured for mono-stable operation.

24. The bar code symbol reading device of claim 1, wherein said laser scanning engine operates in a preprogrammed set of operational states wherethrough the laser scanning engine automatically passes during each bar code symbol reading operation.

25. The bar code symbol reading device of claim 24, wherein the preprogrammed set of operational states include a bar code presence detection state of operation and a bar code symbol reading state of operation.

26. The bar code symbol reading device of claim 25, wherein the preprogrammed set of operational states further include an object detection state of operation.

27. The bar code symbol reading device of claim 26, which further comprises an objection detection subsystem realized using either infrared (IR) signal transmission/receiving technology, or low-power non-visible laser beam signaling technology, for automatically detecting an object within an object detection field defined relative to said hand-supportable housing.

28. The bar code symbol reading device of claim 1, further comprising a set of color-encoded light sources provided on the exterior of said hand-supportable housing for sequentially generating a set of visually-perceptible state indication signals that visually indicate to a user the various states of operation, wherethrough said device automatically passes during each instance of automatic bar code symbol reading.

29. A method of transmitting bar code symbol character data to a host computer system, said method comprising the steps of:

(a) controlling a laser scanning engine disposed within a hand-supportable housing to selectively operate in one of first and second scan modes,

wherein in said first scan mode, the laser scanning engine projects an omni-directional scan pattern through a light transmission aperture, repeatedly detects and decodes bar code symbols on objects passing through said omni-directional scan pattern, and produces a symbol character data string representative of each decoded bar code symbol read by said laser scanning engine, and

wherein in said second scan mode the laser scanning engine projects a single line scan pattern through said light transmission aperture and repeatedly detects and decodes bar code symbols on objects passing through said single line scan pattern, and produces a symbol character data string representative of each decoded bar code symbol read by said laser scanning engine,

(b) producing a data transmission activation control signal in response to the manual-actuation of a manually-actuatable data transmission switch;

(c) controlling said data transmission subsystem so that the symbol character data string, produced at substantially the same time when said data transmission control activation signal is generated, is transmitted to said host device;

(d) disabling said data transmission subsystem when said data transmission activation control signal is not being produced by said data transmission switch.

30. The method of claim 29, wherein step (c) is performed at least in part by a programmed controller.

31. The method of claim 29, wherein the laser scanning engine is selectively operated in one of said first and second scan modes in response to placement of said hand-supportable housing in a support stand that supports said hand-supportable housing.

32. The method of claim 29, further comprising the step of controlling the laser scanning engine to operate in a preprogrammed set of operational states wherethrough the laser scanning engine automatically passes during each bar code symbol reading operation.

33. The method of claim 32, wherein the preprogrammed set of operational states include a bar code presence detection state of operation and a bar code symbol reading state of operation.

34. The method of claim 33, wherein said laser scanning engine comprises:

bar code symbol presence detection means for processing scan data so as to detect the presence of said bar code symbol on said object and to automatically generate a first control signal in response to the detection of said bar code symbol; and

decode processing means in said hand-supportable housing for processing scan data so as to decode said bar code symbol on said object and for automatically producing symbol character data representative of said decoded bar code symbol, and automatically generating a second control signal indicative of the production of said symbol character data.

35. The method of claim 33, wherein the preprogrammed set of operational states further include an object detection state of operation.

36. The method of claim 35, wherein the laser scanning engine utilizes either infrared (IR) signal transmission/receiving technology, or low-power non-visible laser beam signaling technology, for automatically detecting an object within an object detection field defined relative to said band-supportable housing.

38. The method of claim 29, wherein said laser scanning engine comprises a visible laser light source, a scanning element and at least one stationary mirror that cooperate to project said single line scan pattern through said light transmission aperture in said second scan mode.

39. The method of claim 38, wherein said light guide comprises a fiber optic bundle.

40. The method of claim 29, wherein said laser scanning engine comprises a laser light source, a scanning element and a plurality of stationary mirrors that cooperate to project said omni-directional scan pattern through said light transmission aperture in said first scan mode.

41. The method of claim 40, wherein said visible laser light source, scanning element and a predetermined subset of said plurality of stationary minors of the laser scanning engine cooperate to project said single line scan pattern through said light transmission aperture in said second scan mode.

42. The method of claim 41, further comprising the step of:

in said second scan mode, controlling power of said visible laser light produced by said laser light source.

43. The method of claim 42, said second scan mode, the duty cycle of said visible laser light is controlled to selectively enable said laser light source to produce laser light only when the light produced therefrom is directed by said scanning element onto said predetermined subset of stationary mirrors.

44. The method of claim 42, wherein, in said second scan mode, power of said visible laser light is controlled such that:

said laser light source produces normal power laser light when the light produced therefrom is directed by said scanning element onto said predetermined subset of stationary minors, and said laser light source produces significantly lower power laser light when the light produced therefrom is not directed by said scanning element onto said predetermined subset of stationary minors.

45. The method of claim 42, wherein said scanning element comprises a rotating light directing element having a rotation cycle, further comprising the step of deriving timing signals synchronized to a particular interval in the rotation cycle of said rotating light directing element wherein the rotating light directing element directs light produced from the laser light source onto said predetermined subset of stationary mirrors.

46. The method of claim 45, wherein said timing signals are derived from a position sensor integrated into a rotating portion of the rotating light directing element.

47. The method of claim 45, wherein said timing signals are derived from a position indicating optical element mounted adjacent or near a perimeter of one of said stationary mirrors, such that the position indicating optical element is illuminated by light produced from said laser light source when the rotating light directing element reaches a predetermined point in its rotation.

48. The method of claim 47, wherein said position indicating optical element comprises a mirror that directs illumination incident thereon to a position indicating optical detector, which generates an electrical signal whose amplitude corresponds to the intensity of light incident thereon.

49. The method of claim 47, wherein said position indicating optical element comprises a light collecting lens that is operably coupled to a light guide to direct illumination incident on the light collecting lens to a position indicating optical detector, which generates an electrical signal whose amplitude corresponds to the intensity of light incident thereon.

50. The method of claim 29, further comprising the step of:

controlling a set of color-encoded light sources provided on the exterior of said hand-supportable housing to sequentially generate a set of visually-perceptible state indication signals that visually indicate to a user the various states of operation during each instance of automatic bar code symbol reading in accordance with the present invention.

37. The method of clam 35, further comprising the step of selectively operating the laser scanning engine in said bar code symbol presence detection state and said bar code symbol reading state in response to operation of the laser scanning engine in said bar code symbol object detection state.