Coating and drying of objects by way of infrared radiation

• US 6,858,261 B1
• Filed: 10/21/1999
• Issued: 02/22/2005
• Est. Priority Date: 12/10/1998
• Status: Expired due to Fees

• Current Assignee: Advanced Photonics Technology, Josef Schiele Ohg
• Original Assignee: Advanced Photonics Technology, Josef Schiele Ohg
• Inventors: Sedlmeyr, Martin, Bär, Kai K. O., Schiele, Stefan, Gaus, Rainer
• Primary Examiner(s): PADGETT, MARIANNE L
• Application Number:
  US09/857,831
• Time in Patent Office: 1,951 Days
• Field of Search: 427/512, 427/514, 427/521, 427/542, 427/522, 118/642, 118/643
• US Class Current: 427/542
• CPC Class Codes: B05D 3/0263 with IR heaters
• CPC Class Codes: B05D 7/06 to wood
• CPC Class Codes: B27N 9/00 Arrangements for fireproofing fireproofing materials C09K21/00
• CPC Class Codes: F26B 2210/16 Wood, e.g. lumber, timber
• CPC Class Codes: F26B 3/30 from infrared-emitting elements by radiation emanating from passages containing heated fluids other than combustion gases F26B23/10

Abstract

The invention relates to a method of drying coated and/or impregnated objects (5), in particular lacquered wood, wherein [drying of] a coating agent and/or impregnation agent applied to the surface of the object concerned is completed before a characteristic period of time has elapsed, by irradiating the coated or impregnated surface with infrared radiation. The characteristic period of time is determined by the time needed for components of the coating and/or impregnation agent (22) to migrate away, i.e. by penetrating into the object (5), so that the quality of the coating or impregnation is impaired. Alternatively or in addition, the characteristic period of time is determined by the fact that after it has elapsed, a solvent and/or dilution fluid that is contained in the coating and/or impregnation agent (22) and is to be driven out and/or bound during the heating process has caused fibers in the object (5) to be raised up, so that a secondary treatment of the surface is necessary or desirable.

Claims

1. Method of drying lacquered wood, in cases such that a lacquer applied to a surface of a wooden object contains a solvent or dilution fluid that is to be driven out or bound during drying, and such that the solvent or dilution fluid has the property of penetrating into the wooden object in the undried state with the result that uniformly structured regions change their position in the wooden object and, after a characteristic period of time following application of the lacquer, alter the surface structure in such a way as to make secondary treatment of the surface necessary or desirable, comprising:

completing the drying before the characteristic period of time has elapsed by irradiating the surface of the wooden object with infrared radiation.

2. Method according to claim 1, characterized in that the infrared radiation comprises substantial components in the near infrared, which bring about the drying.

3. Method according to claim 2, characterized in that the infrared radiation has a spectral radiation flux density maximum in the near infrared.

4. Method according to claim 3, characterized in that the infrared radiation is emitted as thermal radiation from a radiation emitter that is heated to temperatures of 2500 K or higher.

5. Method according to claim 2, characterized in that the infrared radiation has a spectral radiation flux density maximum at a wavelength below 1.0 μ

m.

6. Method according to claim 3, characterized in that the infrared radiation is emitted as thermal radiation from a radiation emitter that is heated to temperatures of 2900 K or higher.

7. Method according to claim 1, characterized in that the drying is completed within 5 seconds after the application of the lacquer.

8. Method according to claim 1, characterized in that the wooden object being processed is conveyed continually in a longitudinal direction, in the course of which the wooden object first passes through an application zone in which the lacquer is applied to the wooden object to produce a lacquered wooden object, and that the lacquered wooden object is then conveyed into a drying zone in which the lacquered surface is irradiated with the infrared radiation.

9. Method according to claim 8, characterized in that the lacquered wooden object enters the drying zone immediately after leaving the application zone or after having partially passed through the application zone.

10. Method according to claim 9, wherein the application of the lacquer in the application zone is brought about by a stream of gas that carries along the lacquer, which is contained in a reservoir, and deposits the lacquer on the surface of the wooden object, characterized in that before the stream of gas reaches the reservoir, the stream of gas is used to cool an infrared radiation source and/or to cool other components involved in the irradiation in the drying zone.

11. Method according to claim 1, including providing an infrared lamp to dry the wooden object coated or impregnated with lacquer.

12. Method according to claim 11, wherein the infrared lamp is a halogen lamp.

13. Method according to claim 11, wherein the infrared lamp is constructed as a tubular radiator with an incandescent filament that extends linearly within a quartz-glass tube.

14. Method according to claim 11, wherein the infrared lamp is constructed as a tubular radiator with an incandescent filament that extends linearly within a tube that is transparent to radiation.

15. Method according to claim 14, wherein the infrared lamp is combined with a reflector element that extends along the tube and in cross section has a groove like structure enclosing a back side of the tube in such a way that the infrared radiation is intensified by addition of reflected radiation to the radiation emitted towards a front side of the tube.

16. Method according to claim 1, characterized in that the infrared radiation comprises substantial components at wavelengths below 1.0 μ

m, which bring about the drying.

17. Method according to claim 1, characterized in that the drying is completed within 3 seconds after the application of the lacquer.

18. Method of drying a lacquered wooden object in cases such that a lacquer applied to a surface of the wooden object includes a component, with the properties that the presence of the component in a region of the surface or in the lacquer ensures a desired quality of the coating, however in the undried condition the component penetrates into the wooden object and after a characteristic period of time following application of the lacquer, the component is no longer present in sufficient quantity in the region of the surface or in the lacquer so that a secondary lacquering is necessary or desirable, comprising:

completing the drying before the characteristic period of time has elapsed by irradiating the surface of the wooden object with infrared radiation.

19. Apparatus for lacquering a wooden object comprising:

an application chamber for continuously applying a lacquer to the wooden object, and

a transport mechanism for continuously transporting the wooden object from the application chamber to an irradiation device for drying the lacquer,

wherein the transport mechanism is so constructed that the speed of the transport mechanism is adjustable in such a way that the wooden object can be conveyed from the application chamber into the irradiation device and thereby dried within less than 5 seconds.