System for enabling arc welders
First Claim
1. A system to enable an electric arc welder having a controller designed to perform various welding processes using weld parameters and a welding wire or electrode comprising a first receptacle for a first memory button having a chip that includes digital data indicative of at least one welding condition and a circuit to load said at least one welding condition into a controller of said welder to control at least one operation of said welder, said at least one welding condition including a condition selected from the group consisting of a set of welding parameters, a welding process information, electrical characteristics of a welding procedure, shielding gas information, welding wire features, and combinations thereof.
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Accused Products
Abstract
A system for enabling an electric arc welder adapted to perform various welding processes using weld parameters and a welding wire. The system comprises a first receptacle for a first memory button having a chip loaded with digital data indicative of a specific welding procedure specification constituting a set of at least weld parameters, a specific weld process, electrical characteristics, and selected welding wire features; a second receptacle for a second memory button having a chip loaded with digital data indicative of recorded features of welding wire loaded onto the welder; and, a disable circuit to disable the welder to process the specific welding procedure when the data indicative of recorded features of the welding wire fails to correspond with the data indicative of the selected welding wire features.
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Citations
36 Claims
- 1. A system to enable an electric arc welder having a controller designed to perform various welding processes using weld parameters and a welding wire or electrode comprising a first receptacle for a first memory button having a chip that includes digital data indicative of at least one welding condition and a circuit to load said at least one welding condition into a controller of said welder to control at least one operation of said welder, said at least one welding condition including a condition selected from the group consisting of a set of welding parameters, a welding process information, electrical characteristics of a welding procedure, shielding gas information, welding wire features, and combinations thereof.
- 11. A system for controlling an electric arc welder comprising a memory device loaded at least partially with digital data indicative of a specific welding condition, a controller that includes a digital processing device having a memory to receive said digital data and controlling said welder in compliance with said digital data, and a digital reading interface to at least partially load said digital data from said memory to said section of said controller, said memory device including a memory button having an IC chip, said welding condition including a condition selected from the group consisting of a set of welding parameters, a welding process information, electrical characteristics of a welding procedure, shielding gas information, welding wire features, and combinations thereof.
- 13. A system to control at least one electric arc welder at a weld station comprising a controller for the power supply and external drives at said weld station, a data entry station, and a logic network, said controller having a digital processing device that includes a section to receive digital data and at least partially control said welder in compliance with said digital data, said digital data including a selected value for a weld condition, said data entry station enabling an operator to select a level for said weld condition, said logic network comparing said selected level and said selected value to create an action signal based upon said comparison.
- 26. A system control for controlling at least one electric arc welder at a weld station comprising a controller to at least partially control a power supply of said welder, a reading device to load control data containing a welding operation, said controller having a digital processing device with a memory to receive digital data and to at least partially control said welder in compliance with said digital data, said reading device adapted to load said control data into said memory, said control data including a selected level for a weld condition, said controller generating a command signal for said weld condition for a sensor to read said weld condition at least partially on a real time basis, and a comparator circuit to disable said welder, when said weld condition deviates from said selected level.
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33. A method of controlling an electric arc welder having a power supply, at least one external drive, and a controller for at least partially controlling said power supply and said at least one external drive, said method comprising:
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(a) loading digital data containing a welding condition, said digital data including a value for the weld condition, at least a portion of said digital data supplied by an external source selected from the group consisting of an IC chip of a memory button, a computer, a computer network, and combinations thereof;
(b) inputting a desired level for said weld condition into said controller; and
,(c) comparing said value with said desired level to create a command signal to said power supply, said at least one drive or combinations thereof. - View Dependent Claims (34, 35, 36)
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Specification