Stator winding having cascaded end loops

• US 6,858,963 B2
• Filed: 05/22/2003
• Issued: 02/22/2005
• Est. Priority Date: 12/19/2002
• Status: Expired due to Fees

• Current Assignee: Visteon Global Technologies Incorporated (Visteon Corporation)
• Original Assignee: Visteon Global Technologies Incorporated (Visteon Corporation)
• Inventors: Neet, Kirk E.
• Primary Examiner(s): LE, DANG D
• Application Number:
  US10/443,644
• Publication Number:
  US 20040135458A1
• Time in Patent Office: 642 Days
• Field of Search: 310/179, 310/180, 310/186, 310/195, 310/198, 310/199, 310201-208
• US Class Current: 310/201
• CPC Class Codes: H02K 3/12 arranged in slots
• CPC Class Codes: H02K 3/24 with channels or ducts for cooling medium between the conductors

Abstract

A dynamoelectric machine stator winding having cascaded end loops is adapted to be placed in a plurality of circumferentially spaced axially-extending core slots in a surface of a generally disk-shaped stator core. The core slots extend between a first and a second end of the stator core. The stator includes a plurality of straight segments alternately connected at the first and second ends of the stator core by a plurality of end loop segments to form the winding. The end loops include first and second sloped sides meeting at an apex portion. At least one of the first sloped side and the second sloped side has a body portion offset in a first radial direction. Each of the end loop segments form a cascaded winding pattern.

Claims

1. A stator for a dynamoelectric machine, comprising:

a generally cylindrically-shaped stator core having a plurality of circumferentially spaced axially-extending core slots in a surface thereof, said core slots extending between a first and a second end of said stator core; and

a stator winding including at least one layer of conductors having a plurality of continuous phases, each of said phases having a plurality of substantially straight segments disposed in said core slots, said straight segments of each phase alternately connected at said first and second ends of said stator core by a plurality of end loop segments to form said winding, said straight segments having a first substantially rectangular cross-sectional shape, said straight segments of said at least one layer being in a same radial distance from a central axis of said stator core,

wherein at least one of said end loop segments include first and second sloped sides meeting at an apex portion, at least one of said first sloped side and said second sloped side having a body portion offset in a first radial direction within said at least one layer,

wherein said end loop segments form a cascaded winding pattern.

2. The stator according to claim 1 wherein said first sloped side has a body portion offset in said first radial direction and said second sloped side has a body portion offset in a second radial direction apposite said first radial direction.

3. The stator according to claim 1 wherein said first sloped side has a second substantially rectangular cross-sectional shape and said second sloped side has a third substantially rectangular cross-sectional shape.

4. The stator according to claim 3 wherein an area of said second cross-sectional shape area is substantially equal to an area of said third rectangular cross-sectional shape.

5. The stator according to claim 3 wherein an area of said first cross-sectional shape is substantially equal to said area of said second cross-sectional shape and said area of said third cross-sectional shape.

6. The stator according to claim 1 wherein a one of said second cross-sectional shape and said third cross-sectional shape is equal to substantially one half of said area of said first cross-sectional shape.

7. The stator according to claim 1 wherein each of said phases of said stator is substantially identical.

8. The stator according to claim 1 wherein said stator core slots have a generally rectangular volume.

9. The stator according to claim 1 wherein the width of said straight segments, including any insulation, of said stator winding fit closely to the width of said stator core slots, including any insulation.

10. The stator according to claim 1 wherein said straight segments are disposed in the core slots at an equal circumferential pitch around the circumference of said stator core.

11. The stator according to claim 1 wherein said stator winding includes at least two layers of conductors.

12. The stator according to claim 11 wherein said straight segments of said at least two layers of each said phase are aligned in a radial row in each said core slot.

13. A dynamoelectric machine, comprising:

a housing;

a shaft rotatably supported by said housing;

a rotor supported by and adapted to rotate with said shaft; and

a stator fixedly disposed in said housing adjacent said rotor, said stator comprising;

a generally cylindrically-shaped stator core having a plurality of circumferentially spaced axially-extending core slots in a surface thereof, said core slots extending between a first and a second end of said stator core; and

a stator winding including at least one layer of conductors having a plurality of phases, each of said phases having a plurality of substantially straight segments disposed in said core slots, said straight segments alternately connected at said first and second ends of said stator core by a plurality of end loop segments to form said winding, said straight segments of said at least one layer being in a same radial distance from a central axis of said stator core,

wherein each of said end loop segments include first and second sloped sides meeting at an apex portion, said first sloped side having a body portion offset in a first radial direction and said second sloped side having a body portion offset in a second radial direction opposite said first radial direction,

wherein each of said end loop segments form a cascaded winding pattern within their respective layer.

14. The dynamoelectric machine according to claim 13 wherein said straight segments have a first substantially rectangular cross-sectional shape with a radial side R1, a circumferential side C1, said sides R1 and C1 defining a cross sectional area A1, and said first sloped side and said second sloped side have a substantially rectangular cross-sectional shape having an area substantially equal to A1.