Central control unit for controlling the charging process of a battery

• US 6,859,015 B1
• Filed: 07/13/2000
• Issued: 02/22/2005
• Est. Priority Date: 07/15/1999
• Status: Expired due to Fees

• Current Assignee: András Fazakas
• Original Assignee: András Fazakas
• Inventors: Fazakas, András
• Primary Examiner(s): TIBBITS, PIA FLORENCE
• Application Number:
  US10/031,103
• Time in Patent Office: 1,685 Days
• Field of Search: 320150-153, 320/146, 320/156, 320/157, 320/159
• US Class Current: 320/150
• CPC Class Codes: H02J 7/00712 the cycle being controlled or terminated in response to electric parameters

Abstract

Central control unit for controlling the charging process of a battery that comprises:

• • a charger circuit coupled to the battery;
  • a circuit for conditionally prohibiting the charging process when predetermined conditions are met, the conditions comprise at least the condition of T_B>T_max, where T_B designates the actual temperature of the battery and T_max designates the highest permissible battery temperature, and the further condition when the change of one of the battery current and voltage dI and dU decreases in a predetermined time period below a predetermined threshold level; and
  • a restart circuit for restarting the conditionally prohibited charging, comprising a plurality of inputs through which respective restart signals can be received, wherein a precondition of any restart is that the temperature of the battery T_B being lower than an acceptable predetermined temperature T_ok.

Claims

1. A control unit for controlling the charging process of a battery, comprising:

(a) a charger circuit coupled to the battery;

(b) a circuit for prohibiting said charging process when at least the following conditions recited in paragraphs (i) and (ii) below are both met;

(i) T_B>

T_max, where T_B designates the actual temperature of the battery and T_max designates the highest permissible battery temperature, and

(ii) in addition to the condition of paragraph (i) above being met, at least one of the following three conditions of paragraph I, II or III are met;

(I) if the battery voltage U_B lies below a predetermined threshold value U_o

(II) if the charging current I_ch exceeds a predetermined maximum value I_max, or

(III) an end-of-charge condition,

wherein said end-of-charge condition is generated when a change in either the battery current or voltage, dI or dU, respectively, decreases within a predetermined time period below a respective predetermined threshold level;

said prohibiting circuit comprising respective conditional and final prohibition circuits, wherein said final prohibition circuit is triggered by the following two of said conditions, namely, the battery voltage U_B lies below a predetermined threshold value U_o and the charging current I_ch exceeds a predetermined maximum value I_max;

said conditional prohibition circuit being triggered by any one of said prohibition conditions,

said central control circuit further comprising a restart circuit for restarting a conditionally prohibited charging process, said restart circuit comprising a plurality of inputs through which respective restart signals can be received, said restart circuit being responsive to said restart signals to trigger restart of operation of said charger circuit in response to the temperature of the battery (T_B) being lower than an acceptable predetermined temperature (T_ok), said restart signals controlling control unit operations for the same respective parameters as those constituting said conditional prohibitions, actual trigger values of the restart condition being separated from trigger values associated with conditional prohibition parameters to define a hysteresis characteristic.

2. The control unit as claimed in claim 1, further comprising a comparator circuit (K) monitoring the inequality U_B<

U_o, and having an output coupled to a control line (L1), said semiconductor switch (T1) controlling the operation of said charger and having a control electrode connected to said control line (L1) for disconnecting the charging process if said inequality is detected.

3. The control unit as claimed in claim 1, wherein the final stop circuit comprises a thyristor (Th1) having a control electrode connected to an input (12) receiving the final prohibition condition signal, and said final stop circuit is broken upon removal of the battery only.

4. The control unit as claimed in claim 1, wherein said conditional prohibition circuit comprises thyristors (Th2 to Th5) each associated with a respective one of said conditional prohibition parameters and having associated therewith anode to cathode circuitry, and the control electrodes of said thyristor being connected to prohibition inputs (6 to 11) receiving signals of said conditions, and the anode to cathode circuitry of said thyristors being coupled to the control input of a switch (R1) controlling the charging circuit (CH) to disable the same when being activated.

5. The control unit as claimed in claim 6, wherein the main circuits of said thyristors (Th2 to Th5) in the conditional prohibition circuit are connected in a series with said restart circuit that comprises a pair of transistors (T4, T5) connected in a series, one being controlled by the condition T_B<

T_ok, and the other one in the pair being controlled through an OR gate by all other conditional restart inputs (1 to 4).

6. The control unit as claimed in claim 1, further comprising switches (S3), and a further thyristor (Th6), wherein the respective stop inputs of said conditional prohibition circuit being connected through said switches (S3) to the control electrode of this further thyristor (Th6), said charger circuit (CH) having a mode selector input adjusting a second charging mode with decreased charging power, and the further thyristor (Th6) when being set into conductive state enabling said second charging mode, and this conductive state being maintained till the end of the battery charging process.

7. The control unit as claimed in claim 1, comprising a manually operated override switch (S1) allowing the commencement of the charging process in spite of an existing final prohibition command generated because of the low level of the battery voltage to enable manual starting, whereby the low battery voltage is allowed to increase above the threshold value U_o.

8. The control unit as claimed in claim 1, comprising a charge power controller (SK) connected to said charging circuit (CH) to supply alternating power thereto with variability, wherein said prohibition modes said charge power controller (SK) being controlled to continuously decrease the charging rate, and in said charging mode the charging rate is continuously increased.

9. A Central control unit for controlling the charging process of a battery, comprising:

(a) a charger circuit coupled to the battery;

(b) a circuit for prohibiting said charging process when at least the following conditions recited in paragraphs (i) and (ii) below are both met;

(i) T_B>

T_max, where T_B designates the actual temperature of the battery and T_max designates the highest permissible battery temperature, and

(ii) in addition to the condition of paragraph (i) above being met, at least one of the following three conditions of paragraph I, II or III are met;

(I) if the battery voltage U_B lies below a predetermined threshold value U_o

(II) if the charging current I_ch exceeds a predetermined maximum value I_max, or

(III) an end-of-charge condition,

wherein said end-of-charge condition is generated when a change in either the battery current or voltage, dI or dU, respectively, decreases within a predetermined time period below a respective predetermined threshold level.