Package for housing an optoelectronic assembly

• US 6,860,652 B2
• Filed: 05/23/2003
• Issued: 03/01/2005
• Est. Priority Date: 05/23/2003
• Status: Expired due to Fees

• Current Assignee: Sumitomo Electric Device Innovations, U.S.A., Inc. (Sumitomo Corporation)
• Original Assignee: Intel Corporation
• Inventors: Narayan, Raghuram, Zheng, Tieyu
• Primary Examiner(s): ULLAH, AKM E
• Application Number:
  US10/444,342
• Publication Number:
  US 20040234213A1
• Time in Patent Office: 648 Days
• Field of Search: 385 88- 94, 385/147, 298/30, 257/629, 257/704, 438/26, 438/221, 438/124, 372/36, 372/43
• US Class Current: 385/94
• CPC Class Codes: G02B 6/4201 Packages, e.g. shape, construction, internal or external details
• CPC Class Codes: G02B 6/4251 Sealed packages G02B6/4248 takes precedence
• CPC Class Codes: G02B 6/4256 Details of housings
• CPC Class Codes: G02B 6/4269 with heat sinks or radiation fins
• CPC Class Codes: H01L 25/167 comprising optoelectronic devices, e.g. LED, photodiodes
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
• CPC Class Codes: H01L 2924/09701 Low temperature co-fired ceramic [LTCC]
• CPC Class Codes: H01L 2924/3011 Impedance
• CPC Class Codes: H01L 31/0203 Containers; Encapsulations , e.g. encapsulation of photodiodesfor photovoltaic devices H01L31/048; for organic photosensitive devices H10K30/80

Abstract

A package for housing an optoelectronic device and an integrated circuit is disclosed. The package includes an insulating base having an upper surface. The optoelectronic device and the integrated circuit are mounted to the upper surface of the insulating base. The package also includes a metal sealing member having a top wall and a bottom wall. The bottom wall of the metal sealing member is attached to the upper surface of the insulating base. The package further includes a metal cover having a rim located at a bottom portion thereof. The rim of the metal cover is adapted to attach to the top wall of the metal sealing member to thereby hermetically seal the metal cover to the insulating base.

Claims

1. A package adapted to house an optoelectronic assembly, the package comprising:

an insulating base having an upper surface, wherein an optoelectronic device is mounted to the upper surface of the insulating base;

an integrated circuit mounted adjacent to the optoelectronic device on the upper surface of the insulating base, wherein the integrated circuit is electrically connected to the optoelectronic device;

a first metal member having a top wall and a bottom wall, wherein the bottom wall of the first metal member is attached to the upper surface of the insulating base; and

a metal cover having a rim located at a bottom portion thereof, wherein the rim of the metal cover is adapted to attach to the top wall of the first metal member to hermetically seal the metal cover to the insulating base.

2. The package of claim 1, further including a first metal layer disposed on the upper surface of the insulating base.

3. The package of claim 2, further including a second metal layer disposed on a lower surface of the insulating base, wherein each of the first and second metal layers includes a pattern of conductive paths.

4. The package of claim 3, further including a plurality of holes extending through the upper and lower surfaces of the insulating base, wherein each of the plurality of holes is filled with a conductive material, and wherein the plurality of filled holes is adapted to conduct welding current to connect the metal cover to the insulating base.

5. The package of claim 3, further including an upper adhesive layer disposed on the upper surface of the insulating base, wherein the first metal member is attached to the upper metallized surface of the insulating base via the upper adhesive layer.

6. The package of claim 5, further including a lower adhesive layer disposed on the lower surface of the insulating base, wherein the second metal member is attached to the lower metallized surface of the insulating base via the lower adhesive layer.

7. The package of claim 6, wherein each of the upper adhesive layer and the lower adhesive layer includes one of a solder preform layer and a brazing material.

8. The package of claim 3, further including at least one electrical lead attached to the lower metallized surface of the insulating base, wherein the at least one electrical lead is adapted to electrically communicate signals from at least one of the optoelectronic device and the integrated circuit housed inside the package to components located external to the package.

9. The package of claim 1, wherein the insulating base is a multilayer base comprising metal layers located at a plurality of levels of the base and electrically connected together.

10. The package of claim 1, further including a submount attached to the upper surface of the insulating base, wherein at least one of the optoelectronic device and the integrated circuit is mounted to the submount.

11. The package of claim 1, further including a heat dissipating device attached to the insulating base.

12. The package of claim 1, wherein the insulating base comprises a ceramic material.

13. The package of claim 1, wherein the insulating base has a polygonal shape.

14. The package of claim 1, wherein the first metal member further includes an outer wall and an inner wall that extend along a perimeter of the insulating base, wherein the optoelectronic device and the integrated circuit are located within an inner region of the first metal member.

15. The package of claim 14, wherein the first metal member is a sealing ring extending around a circumference of the upper surface of the insulating base, wherein the sealing ring has one of a circular cross-sectional shape between the outer wall and inner wall and an oval cross-sectional shape between the outer wall and inner wall.

16. The package of claim 14, wherein the first metal member has a polygonal shape.

17. The package of claim 1, wherein the metal cover includes a transparent portion.

18. A method for hermetically sealing a metal cover to an insulating base, comprising:

mounting an optoelectronic device to an upper surface of the insulating base;

mounting an integrated circuit adjacent to the optoelectronic device on the upper surface of the insulating base, wherein the integrated circuit is electrically connected to the optoelectronic device;

attaching a bottom wall of a first metal member to the upper surface of the insulating base;

positioning a metal cover over the optoelectronic device and the integrated circuit, wherein the metal cover includes a rim at a bottom portion thereof; and

attaching the rim of the metal cover to a top wall of the first metal member to hermetically enclose both the optoelectronic device and the integrated circuit.

19. The method of claim 18, further including forming a first metal layer on the upper surface of the insulating base, wherein the bottom wall of the first metal member is attached to the upper metallized surface of the insulating base.

20. The method of claim 19, further including attaching the first metal member to the insulating base using an upper adhesive layer located between the bottom wall of the first metal member and the upper metallized surface of the insulating base.

21. The method of claim 19, further including:

forming a second metal layer on a lower surface of the insulating base; and

patterning both the first and second metal layers to include a plurality of conductive paths.

22. The method of claim 21, further including:

forming a plurality of holes that extends through the upper and lower surfaces of the insulating base;

filling the plurality of holes with a conductive material; and

attaching a second metal member to the lower metallized surface of the insulating base, wherein the second metal member is in contact with each of the plurality of filled holes.

23. The method of claim 22, further including attaching the second metal member to the insulating base using a lower adhesive layer located between the second metal member and the lower metallized surface of the insulating base.

24. The method of claim 21, further including:

attaching at least one electrical lead to the lower metallized surface of the insulating base; and

electrically communicating signals from at least one of the optoelectronic device and the integrated circuit housed inside the metal cover to components located outside of the metal cover via the at least one electrical lead.

25. The method of claim 18, wherein mounting the optoelectronic device and the integrated circuit to the upper surface of the insulating base includes mounting both the optoelectronic device and the integrated circuit within an inner region of the first metal member.

26. An automated process for manufacturing a package, wherein the package is adapted to house an optoelectronic assembly, the automated process comprising:

providing an insulating substrate having an upper surface anal a lower surface, wherein the insulating substrate includes a plurality of vias formed through the upper and lower surfaces of the insulating substrate, and wherein the plurality of vias is filled with a conductive material;

forming a metallization layer on each of the upper and lower surfaces of the insulating substrate;

attaching a metal sealing ring to the upper metallized surface of the insulating substrate;

mounting the optoelectronic assembly to the upper metallized surface of the insulating substrate and within an inner region of the metal sealing ring, wherein the optoelectronic assembly includes at least one optical device and at least one integrated circuit electrically connected to the optical device;

aligning a metal cap over the optoelectronic assembly; and

sealing the metal cap to the insulating substrate to hermetically enclose the optoelectronic assembly.

27. The automated process of claim 26, wherein sealing the metal cap to the insulating substrate includes hermetically sealing a lower edge of the metal cap to the metal sealing ring that is attached to the insulating substrate using one of a laser welding technique and a resistance welding technique.

28. A packaged optical module, comprising:

a base formed of an electrically insulating material and having at least a first surface and a second surface, wherein an optical device and an electronic circuit electrically connected to the optical device are mounted to the base at the first surface;

a sealing member formed of an electrically conducting material and attached to the base, wherein the sealing member extends along a perimeter of the base with the optical device and the electronic circuit being located within an inner region of the sealing member;

a heat dissipating device attached to the second surface of the base; and

a cover formed of the electrically conducting material, wherein the cover is adapted to attach to the sealing member on the base to provide a hermetic enclosure for the optical device and the electronic circuit.

29. The packaged optical module of claim 28, further including at least one other component mounted to the base, wherein the cover provides a hermetic enclosure for the optical device, the electronic circuit, and the at least one other component.

30. The packaged optical module of claim 28, further including a plurality of holes formed through the insulating base, wherein each of the plurality of holes is filled with a conductive material, and wherein each of the plurality of holes is adapted to conduct welding current to connect the cover to the base.