Clamping screw extractor

• US 6,860,889 B2
• Filed: 10/07/2002
• Issued: 03/01/2005
• Est. Priority Date: 10/07/2002
• Status: Active Grant

• Current Assignee: AOB Properties Limited
• Original Assignee: AOB Properties Limited
• Inventors: Bonati, Alfred O., Ware, Philip J.
• Primary Examiner(s): Robert, Eduardo C.
• Assistant Examiner(s): COMSTOCK, DAVID C
• Application Number:
  US10/266,133
• Publication Number:
  US 20040068269A1
• Time in Patent Office: 876 Days
• Field of Search: 606/72, 606/73, 606/99, 606/104, 604/106, 604/107, 604/108, 604/109, 81/34, 81/34.1, 81/44, 81/532, 81/55, 81451-455, 279/42, 279/463, 279/49, 254/24
• US Class Current: 606/104
• CPC Class Codes: A61B 17/8891 at its periphery
• CPC Class Codes: Y10T 279/17299 Threaded cam sleeve

Abstract

A tool for gripping and removing mechanical fasteners such as pedicle screws. With reference to FIG. 7, the device generally resembles a screwdriver, having a handle on one end, a long shaft in the middle, and fastener engaging means on the other end. The fastener engaging means comprises a set of two or more jaws having inward facing gripping surfaces positioned to grasp the external surfaces of a screw head. The jaws are formed as part of a collet slidably mounted within an outer thread sleeve. The thread sleeve is attached to the shaft. A tapered journal on the collet interacts with a tapered bore in the thread sleeve so that when the collet is pulled into the thread sleeve, the set of two or more jaws are squeezed together. The threaded engagements between the collet and the thread sleeve should be the reverse of the thread on the screw to be removed; i.e., if a right-hand screw is to be removed then the threaded engagement between the collet and the thread sleeve should be made with a left-hand thread. In operation, the jaws are placed over the screw head and the device is rotated in a counterclockwise direction (for removal of a screw with a right-hand thread). The inward facing surfaces on the jaws bear against the bolt head, thereby impeding the rotation of the collet relative to the thread sleeve. The left-hand threaded engagement between the collet and the thread sleeve therefore pulls the collet further into the thread sleeve, whereupon the tapered bore squeezes the jaws more tightly together. Thus, the reader will appreciate, applying torque to the device when it is in position on a screw head simultaneously torques the screw head and squeezes the jaws more tightly together. The inward facing surfaces are also provided with an undercut in order to accommodate axial misalignment between the jaws and the screw head.

Claims

1. A device for extracting a screw, wherein said screw has a threaded shaft with a right-hand thread and a screw head, comprising:

a. a shaft, having a first end and a second end, wherein;

i. said first end comprises a handle;

ii. said second end opens into a hollow interior including a tapered bore proximate said second end;

iii. said hollow interior includes a straight bore between said tapered bore and said handle;

iv. said hollow interior includes a threaded protrusion lying within said straight bore, with said threaded protrusion having a left-hand thread;

b. a collet, having a first end and a second end, wherein;

i. said first end comprises an insertion cylinder sized to slidably fit within said straight bore within said shaft;

ii. said first end opens into a threaded bore, with said threaded bore having a left-hand thread, and being threaded onto said threaded protrusion within said hollow interior of said shaft; and

iii. said second end comprises at least two jaws, forming therebetween a screw head cavity, wherein the exterior surface of said at least two jaws forms a tapered journal shaped to bear against said tapered bore, so that when said at least two jaws are placed over said screw head, and when said shaft is then rotated in a counterclockwise direction when viewed from said first end of said shaft toward said second end of said shaft, said jaws will bear against said screw head, thereby impeding the rotation of said collet and causing said shaft to rotate in a counterclockwise direction relative to said collet, whereby said left-hand threaded engagement between said threaded bore in said collet and said threaded protrusion within said hollow interior of said shaft will draw said collet further into said hollow interior, causing said tapered journal to bear against said tapered bore so as to squeeze said at least two jaws inward, so that said screw head is gripped tightly, whereby continuing counterclockwise rotation of said shaft will back out said orthopedic screw.

2. A device for extracting a screw as recited in claim 1, wherein each of said at least two jaws has an inward facing surface positioned to bear against said screw head, and wherein said inward facing surfaces are serrated to promote positive engagement with said screw head.

3. A device for extracting a screw as recited in claim 1, wherein:

a. each of said at least two jaws has an inward facing surface positioned to bear against said screw head which is located proximate the extreme of said collet which is distal to said first end; and

b. each of said at least two jaws has an undercut located between said inward facing surface and said first end of said collet in a position immediately adjacent said inward facing surface so that the central axis of said collet can be misaligned with respect to the central axis of said screw, yet said at least two jaws can still grip and back out said screw.

4. A device for extracting a screw as recited in claim 1, wherein said shaft is an assembly made from a first piece and a second piece, and wherein said first piece includes said handle and said threaded protrusion and said second piece includes said hollow interior and said straight bore.

5. A device for extracting a screw, wherein said screw has a threaded shaft with a left-hand thread and a screw head, comprising:

a. a shaft, having a first end and a second end, wherein;

i. said first end comprises a handle;

ii. said second end opens into a hollow interior including a tapered bore proximate said second end;

iii. said hollow interior includes a straight bore between said tapered bore and said handle;

iv. said hollow interior includes a threaded protrusion lying within said straight bore, with said threaded protrusion having a right-hand thread;

b. a collet, having a first end and a second end, wherein;

i. said first end comprises an insertion cylinder sized to slidably fit within said straight bore within said shaft;

ii. said first end opens into a threaded bore, with said threaded bore having a right-hand thread, and being threaded onto said threaded protrusion within said hollow interior of said shaft; and

iii. said second end comprises at least two jaws, forming therebetween a screw head cavity, wherein the exterior surface of said at least two jaws forms a tapered journal shaped to bear against said tapered bore, so that when said at least two jaws are placed over said screw head, and when said shaft is then rotated in a clockwise direction when viewed from said first end of said shaft toward said second end of said shaft, said jaws will bear against said screw head, thereby impeding the rotation of said collet and causing said shaft to rotate in a clockwise direction relative to said collet, whereby said right-hand threaded engagement between said threaded bore in said collet and said threaded protrusion within said hollow interior of said shaft will draw said collet further into said hollow interior, causing said tapered journal to bear against said tapered bore so as to squeeze said at least two jaws inward, so that said screw head is gripped tightly, whereby continuing clockwise rotation of said shaft will back out said screw.

6. A device for extracting a screw as recited in claim 5, wherein each of said at least two jaws has an inward facing surface positioned to bear against said screw head, and wherein said inward facing surfaces are serrated to promote positive engagement with said screw head.

7. A device for extracting a screw as recited in claim 5, wherein:

a. each of said at least two jaws has an inward facing surface positioned to bear against said screw head which is located proximate the extreme of said collet which is distal to said first end; and

b. each of said at least two jaws has an undercut located between said inward facing surface and said first end of said collet in a position immediately adjacent said inward facing surface so that the central axis of said collet can be misaligned with respect to the central axis of said screw, yet said at least two jaws can still grip and back out said screw.

8. A device for extracting a screw as recited in claim 5, wherein said shaft is an assembly made from a first piece and a second piece, and wherein said first piece includes said handle and said threaded protrusion and said second piece includes said hollow interior and said straight bore.

9. A device for extracting a screw, wherein said screw has a threaded shaft with a right-hand thread and a screw head, comprising:

a. a shaft, having a first end and a second end, wherein;

i. said first end comprises a handle;

ii. said second end opens into a hollow interior including a tapered bore proximate said second end;

iii. said hollow interior includes a straight bore between said tapered bore and said handle;

iv. said hollow interior includes a threaded protrusion lying within said straight bore, with said threaded protrusion having a left-hand thread;

b. a collet, having a first end and a second end, wherein;

i. said first end comprises an insertion cylinder sized to slidably fit within said straight bore within said shaft;

ii. said first end opens into a threaded bore, with said threaded bore having a left-hand thread, and being threaded onto said threaded protrusion within said hollow interior of said shaft; and

iii. said second end comprises at least three jaws, forming therebetween a screw head cavity, wherein the exterior surface of said at least three jaws forms a tapered journal shaped to bear against said tapered bore, so that when said at least three jaws are placed over said screw head, and when said shaft is then rotated in a counterclockwise direction when viewed from said first end of said shaft toward said second end of said shaft, said at least three jaws will bear against said screw head, thereby impeding the rotation of said collet and causing said shaft to rotate in a counterclockwise direction relative to said collet, whereby said left-hand threaded engagement between said threaded bore in said collet and said threaded protrusion within said hollow interior of said shaft will draw said collet further into said hollow interior, causing said tapered journal to bear against said tapered bore so as to squeeze said at least three jaws inward, so that said screw head is gripped tightly, whereby continuing counterclockwise rotation of said shaft will back out said screw.

10. A device for extracting a screw as recited in claim 9, wherein each of said at least three jaws has an inward facing surface positioned to bear against said screw head, and wherein said inward facing surfaces are serrated to promote positive engagement with said screw head.

11. A device for extracting a screw as recited in claim 9, wherein:

a. each of said at least three jaws has an inward facing surface positioned to bear against said screw head which is located proximate the extreme of said collet which is distal to said first end; and

b. each of said at least three jaws has an undercut located between said inward facing surface and said first end of said collet in a position immediately adjacent said inward facing surface so that the central axis of said collet can be misaligned with respect to the central axis of said screw, yet said at least three jaws can still grip and back out said screw.

12. A device for extracting a screw as recited in claim 9, wherein said shaft is an assembly made from a first piece and a second piece, and wherein said first piece includes said handle and said threaded protrusion and said second piece includes said hollow interior and said straight bore.

13. A device for extracting a screw, wherein said screw has a threaded shaft with a left-hand thread and a screw head, comprising:

a. a shaft, having a first end and a second end, wherein;

i. said first end comprises a handle;

ii. said second end opens into a hollow interior including a tapered bore proximate said second end;

iii. said hollow interior includes a straight bore between said tapered bore and said handle;

iv. said hollow interior includes a threaded protrusion lying within said straight bore, with said threaded protrusion having a right-hand thread;

b. a collet, having a first end and a second end, wherein;

i. said first end comprises an insertion cylinder sized to slidably fit within said straight bore within said shaft;

ii. said first end opens into a threaded bore, with said threaded bore having a right-hand thread, and being threaded onto said threaded protrusion within said hollow interior of said shaft; and

iii. said second end comprises at least three jaws, forming therebetween a screw head cavity, wherein the exterior surface of said at least three jaws forms a tapered journal shaped to bear against said tapered bore, so that when said at least three jaws are placed over said screw head, and when said shaft is then rotated in a clockwise direction when viewed from said first end of said shaft toward said second end of said shaft, said jaws will bear against said screw head, thereby impeding the rotation of said collet and causing said shaft to rotate in a clockwise direction relative to said collet, whereby said right-hand threaded engagement between said threaded bore in said collet and said threaded protrusion within said hollow interior of said shaft will draw said collet further into said hollow interior, causing said tapered journal to bear against said tapered bore so as to squeeze said at least three jaws inward, so that said screw head is gripped tightly, whereby continuing clockwise rotation of said shaft will back out said screw.

14. A device for extracting a screw as recited in claim 13, wherein each of said at least three jaws has an inward facing surface positioned to bear against said screw head, and wherein said inward facing surfaces are serrated to promote positive engagement with said screw head.

15. A device for extracting a screw as recited in claim 13, wherein:

a. each of said at least three jaws has an inward facing surface positioned to bear against said screw head which is located proximate the extreme of said collet which is distal to said first end; and

b. each of said at least three jaws has an undercut located between said inward facing surface and said first end of said collet in a position immediately adjacent said inward facing surface so that the central axis of said collet can be misaligned with respect to the central axis of said screw, yet said at least three jaws can still grip and back out said screw.

16. A device for extracting a screw as recited in claim 13, wherein said shaft is an assembly made from a first piece and a second piece, and wherein said first piece includes said handle and said threaded protrusion and said second piece includes said hollow interior and said straight bore.