Biosensor and method of producing the same

• US 6,860,978 B2
• Filed: 03/08/2001
• Issued: 03/01/2005
• Est. Priority Date: 03/08/2000
• Status: Expired due to Term

• Current Assignee: PHC Holdings Corporation
• Original Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Inventors: Yamanishi, Eriko, Miyazaki, Shoji, Terashima, Noriyoshi
• Primary Examiner(s): NOGUEROLA, ALEXANDER STEPHAN
• Application Number:
  US09/959,816
• Publication Number:
  US 20020179441A1
• Time in Patent Office: 1,454 Days
• Field of Search: 204/403.01, 204/403.04, 204/403.09, 204/403.1, 204/403.11, 204/403.14, 204/416
• US Class Current: 204/403.14
• CPC Class Codes: C12Q 1/001 Enzyme electrodes
• CPC Class Codes: C12Q 1/006 for glucose

Abstract

A biosensor includes a pair of conductive lead parts formed on an insulating substrate, a working electrode and a counter electrode formed at the ends of the conductive lead parts, respectively, and a reaction layer formed so as to bridge the electrodes and react with a measurement target substance in a specimen liquid. The biosensor measures the content of the measurement target substance from an electric current value based on the reaction between the measurement target substance and the reaction layer, which current value is obtained through the pair of conductive lead parts. The reaction layer is not provided above at least one of the conductive lead parts so that the reaction layer and the conductive lead parts do not contact directly even when pin holes or cracks are generated in the electrodes.

Claims

1. A biosensor comprising:

a first conductive lead part comprising a metal and disposed on an insulating substrate;

a second conductive lead part comprising a metal and disposed on the insulating substrate;

a working electrode comprising carbon and disposed at a first end of said first conductive lead part and on the insulating substrate so that a portion of said working electrode overlaps said first conductive lead part;

a counter electrode comprising carbon and disposed at a first end of said second conductive lead part and on the insulating substrate so that a portion of said counter electrode overlaps said second conductive lead part;

a reaction layer including at least an enzyme and an electron acceptor,

wherein said reaction layer is formed on said working electrode and said counter electrode so as to bridge said working electrode and said counter electrode,

wherein said reaction layer reacts with a measurement target substance in a specimen liquid,

wherein said reaction layer which contacts said working electrode and said counter electrode is not provided above said first and second conductive lead parts,

wherein said reaction layer is covered with a cover having a specimen supply groove that has an opening at a first end thereof,

wherein the specimen supply groove is operable to introduce the specimen liquid applied around the opening to said reaction layer, and

wherein said first and second conductive lead parts are not located beneath the specimen supply groove.

2. A biosensor according to claim 1, wherein said reaction layer contacts only electrodes comprising carbon.

3. A biosensor manufacturing method comprising:

forming a first conductive lead part comprising a metal on an insulating substrate;

forming a second conductive lead part comprising a metal on the insulating substrate;

forming a working electrode comprising carbon at a first end of said first conductive lead part and on the insulating substrate so that a portion of said working electrode overlaps said first conductive lead part;

forming a counter electrode comprising carbon at a first end of said second conductive lead part and on the insulating substrate so that a portion of said counter electrode overlaps said second conductive lead part;

forming a reaction layer including at least an enzyme and an electron acceptor,

wherein said reaction layer is formed on said working electrode and said counter electrode so as to bridge said working electrode and said counter electrode,

wherein said reaction layer reacts with a measurement target substance in a specimen liquid,

wherein said reaction layer which contacts said working electrode and said counter electrode is not provided above said first and second conductive lead parts,

wherein said reaction layer is covered with a cover having a specimen supply groove that has an opening at a first end thereof,

wherein the specimen supply groove is operable to introduce the specimen liquid applied around the opening to said reaction layer, and

wherein said first and second conductive lead parts are not located beneath the specimen supply groove.

4. A biosensor manufacturing method according to claim 3, wherein the reaction layer contacts only electrodes comprising carbon.