Fluid parameter measurement in pipes using acoustic pressures

• US 6,862,920 B2
• Filed: 01/29/2002
• Issued: 03/08/2005
• Est. Priority Date: 06/26/1998
• Status: Expired due to Term

• Current Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Original Assignee: Weatherford/Lamb Incorporated (Weatherford International PLC)
• Inventors: Paduano, James D., Kersey, Alan D., Gysling, Daniel L.
• Primary Examiner(s): Larkin, Daniel S.
• Application Number:
  US10/060,114
• Publication Number:
  US 20020134144A1
• Time in Patent Office: 1,134 Days
• Field of Search: 73/614.1, 73/614.7, 73/614.9, 73/617.9, 735/97, 736/43, 736/55, 736/56, 736/57
• US Class Current: 73/61.79
• CPC Class Codes: G01H 5/00 Measuring propagation velocity of ultrasonic, sonic or infrasonic waves , e.g. of pressure waves
• CPC Class Codes: G01N 2291/0217 Smoke, combustion gases
• CPC Class Codes: G01N 2291/0222 Binary liquids
• CPC Class Codes: G01N 2291/0224 Mixtures of three or more liquids
• CPC Class Codes: G01N 2291/02836 Flow rate, liquid level
• CPC Class Codes: G01N 2291/02845 Humidity, wetness
• CPC Class Codes: G01N 2291/02872 Pressure
• CPC Class Codes: G01N 2291/106 one or more transducer arrays
• CPC Class Codes: G01N 29/024 by measuring propagation velocity or propagation time of acoustic waves
• CPC Class Codes: G01N 29/42 by frequency filtering or by tuning to resonant frequency
• CPC Class Codes: G01N 29/46 by spectral analysis, e.g. Fourier analysis or wavelet analysis spectral signal processing per se G06F17/14

Abstract

At least one parameter of at least one fluid in a pipe is measured using a spatial array of acoustic pressure sensors placed at predetermined axial locations along the pipe 12. The pressure sensors provide acoustic pressure signals, which are provided to a signal processing system that determines the speed of sound a_mix of the fluid (or mixture) in the pipe 12 using acoustic spatial array signal processing techniques. Numerous spatial array processing techniques may be employed to determine the speed of sound a_mix. The speed of sound a_mix is provided to another logic system that calculates the percent composition of the mixture, e.g., water fraction, or any other parameter of the mixture or fluid which is related to the sound speed a_mix. The signal processing system may also determine the Mach number Mx of the fluid. The acoustic pressure signals measured are lower frequency (and longer wavelength) signals than those used for ultrasonic flow meters, and thus are more tolerant to inhomogeneities in the flow. No external source is required and thus may operate using passive listening. The invention will work with arbitrary sensor spacing and with as few as two sensors if certain information is known about the acoustic properties of the system.

Claims

1. A method for measuring the phase fraction of the constituents in a fluid mixture in a conduit, comprising:

displacing at least three sensors along the length of the conduit;

measuring a naturally occurring pressure variation in the fluid at each of the sensors to produce a pressure variation signal; and

computing the phase fractions of the constituents in the fluid mixture using the pressure variation signals.

2. The method of claim 1, wherein the phase fractions are computed using a speed of sound of the mixture.

3. The method of claim 2, wherein the conduit is compliant, and wherein the speed of sound is adjusted in light of the compliance of the pipe.

4. The method of claim 2, wherein the speed of sound is computed using an iterative process to minimize an error term indicative of the magnitude of a relationship between the pressure variation signals.

5. The method of claim 2, wherein the speed of sound is computed by calculation of a logarithmic relationship between the pressure variation signals.

6. The method of claim 2, wherein the speed of sound is computed by calculation of a trigonometric relationship between the pressure variation signals.

7. The method of claim 2, further comprising disposing the sensors in a housing coupled to the sleeve.

8. The method of claim 1, wherein the fluid mixture is flowing in the conduit during the measuring and computing steps.

9. The method of claim 1, wherein the sensors are equally spaced from each other.

10. The method of claim 1, wherein the sensors are coupled to an exterior surface of the conduit.

11. The method of claim 10, wherein the sensors comprise fiber optic sensors.

12. The method of claim 11, wherein the sensors are wrapped around the conduit.

13. The method of claim 11, wherein the sensors comprise fiber Bragg gratings.

14. The method of claim 11, wherein the sensors are multiplexed along a single cable.

15. The method of claim 1, wherein the sensors are displaced along a member placed within the fluid mixture in the pipe.

16. The method of claim 1, further comprising isolating the sensors from acoustics residing outside of the conduit.

17. The method of claim 1, wherein the sensors are selected from the group consisting of a piezoelectric strain gauge, a capacitive strain gauge, piezoresistive stain gauge, an accelerometer, and a hydrophone.

18. The method of claim 1, wherein the sensors are piezoelectric sensors.

19. An apparatus for measuring the phase fraction of the constituents in a fluid mixture in a conduit, comprising:

at least three sensors disposed along the length of the conduit, each producing a pressure variation signal indicative of a naturally occurring pressure variation in the fluid mixture; and

at least one signal processor for computing the phase fraction of the constituents in the fluid mixture using the pressure variation signals.

20. The apparatus of claim 19, wherein the phase fractions are computed using a speed of sound of the mixture.

21. The apparatus of claim 20, wherein the conduit is compliant, and wherein the signal processor adjusts the speed of sound based on the compliance of the pipe.

22. The apparatus of claim 20, wherein the speed of sound is computed using an iterative process to minimize an error tern indicative of the magnitude of a relationship between the pressure variation signals.

23. The apparatus of claim 20, wherein the speed of sound is computed by calculation of a logarithmic relationship between the pressure variation signals.

24. The apparatus of claim 20, wherein the speed of sound is computed by calculation of a trigonometric relationship between the pressure variation signals.

25. The apparatus of claim 19, wherein the apparatus measures at least one parameter of a fluid mixture in a conduit which is flowing.

26. The apparatus of claim 19, wherein the sensors are equally spaced from each other.

27. The apparatus of claim 19, wherein the sensors are coupled to an exterior surface of the conduit.

28. The apparatus of claim 27, wherein the sensors comprise fiber optic sensors.

29. The apparatus of claim 28, wherein the sensors are wrapped around the conduit.

30. The apparatus of claim 28, wherein the sensors comprise fiber Bragg gratings.

31. The apparatus of claim 28, wherein the sensors am multiplexed along a single cable.

32. The apparatus of claim 19, wherein the sensors are displaced along a member placed within the fluid mixture in the pipe.

33. The apparatus of claim 19, further comprising a housing affixed to the conduit for isolating the sensors from acoustics residing outside of the conduit.

34. The apparatus of claim 19, wherein the sensors are selected from the group consisting of a piezoelectric strain gauge, a capacitive strain gauge, piezoresistive strain gauge, an accelerometer, and a hydrophone.

35. The apparatus of claim 19, wherein the sensors are piezoelectric sensors.