Non-intrusive refrigerant charge indicator

• US 6,868,678 B2
• Filed: 03/26/2002
• Issued: 03/22/2005
• Est. Priority Date: 03/26/2002
• Status: Expired due to Fees

• Current Assignee: UT-Battelle LLC
• Original Assignee: UT-Battelle LLC
• Inventors: Mei, Viung C., Chen, Fang C., Kweller, Esher
• Primary Examiner(s): Tapolcai, William E.
• Assistant Examiner(s): Ali, Mohammad M.
• Application Number:
  US10/106,556
• Publication Number:
  US 20030182950A1
• Time in Patent Office: 1,092 Days
• Field of Search: 621/25, 621/26, 621/29, 622/08, 73/191, 73/52
• US Class Current: 62/126
• CPC Class Codes: F25B 2500/19 Calculation of parameters
• CPC Class Codes: F25B 2500/222 Detecting refrigerant leaks
• CPC Class Codes: F25B 2700/04 Refrigerant level
• CPC Class Codes: F25B 2700/2106 of fresh outdoor air
• CPC Class Codes: F25B 2700/2116 of a condenser
• CPC Class Codes: F25B 2700/2117 of an evaporator
• CPC Class Codes: F25B 49/005 of safety devices F25B49/02 and F25B49/04 take precedence
• CPC Class Codes: G01F 23/22 by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water involving the use of floats G01F23/30

Abstract

A non-intrusive refrigerant charge level indicator includes a structure for measuring at least one temperature at an outside surface of a two-phase refrigerant line section. The measured temperature can be used to determine the refrigerant charge status of an HVAC system, and can be converted to a pressure of the refrigerant in the line section and compared to a recommended pressure range to determine whether the system is under-charged, properly charged or over-charged. A non-intrusive method for assessing the refrigerant charge level in a system containing a refrigerant fluid includes the step of measuring a temperature at least one outside surface of a two-phase region of a refrigerant containing refrigerant line, wherein the temperature measured can be converted to a refrigerant pressure within the line section.

Claims

1. A non-intrusive indicator for measuring charging levels of a refrigerant, comprising:

a temperature sensor for measuring a temperature at an outside surface of at least one two-phase refrigerant line section, said line section having said refrigerant flowing therethrough during measurement of said temperature, and

structure for determining a charging level of said refrigerant from said temperature exclusive of temperature or pressure measurements from any single-phase refrigerant line section, wherein said structure for determining a charging level includes an integrated circuit-based data processing device which converts said temperature to a pressure of said refrigerant in said line section and includes a recommended pressure range for said refrigerant stored within, said data processing device comparing said pressure of said refrigerant in said line section to said recommended pressure range.

2. The refrigerant charge level indicator of claim 1, further comprising a structure for measurement of ambient temperature, wherein said data processing service includes said ambient temperature in conversion of said temperature to said pressure of said refrigerant in said line section.

3. The refrigerant charge level indicator of claim 1, wherein said temperature is measured at a condenser coil surface.

4. The refrigerant charge level indicator of claim 3, wherein said temperature is measured at a discharge of said condenser.

5. The refrigerant charge level indicator of claim 1, wherein said temperature is obtained at a single instant in time and is exclusively used by said structure for determining to directly determine said charging level.

6. The refrigerant charge level indicator of claim 1, wherein said pressure of said refrigerant in said line section is determined exclusively using a single evaporator coil temperature measurement, whereby an ambient temperature value is not required.

7. The refrigerant charge level indicator of claim 1, wherein said temperature comprises a condenser coil temperature and an evaporator coil temperature.

8. The refrigerant charge level indicator of claim 1, wherein said indicator determines an amount of said refrigerant which has been lost.

9. The refrigerant charge level indicator of claim 1, wherein said indicator includes a structure for generating at least one output signal to indicate when said pressure of said refrigerant in said line section is outside said recommended pressure range.

10. The refrigerant charge level indicator of claim 9, wherein said output signal is an audio or a visual signal.

11. A refrigerant based heating or cooling system, comprising:

a compressor, condenser and an evaporator fluidicly connected by a refrigerant line filled with a refrigerant fluid;

a temperature sensor for measuring a temperature at an outside surface of at least one two-phase region of said refrigerant line, said line section having said refrigerant flowing therethrough during measurement of said temperature, and

structure for determining a charging level of said refrigerant from said temperature exclusive of temperature or pressure measurements from any single-phase refrigerant line section, wherein said structure for determining a charging level includes an integrated circuit-based data processing device which converts said temperature to a pressure of said refrigerant in said line section and includes a recommended pressure range for said refrigerant stored within, said data processing device comparing said pressure of said refrigerant in said line section to said recommended pressure range.

12. The system of claim 11, further comprising a temperate sensor for measurement of ambient temperature, wherein said data processing device converts a differential temperature measurement including said ambient temperature to said pressure of said refrigerant in said line section.

13. The system of claim 11, wherein said temperature is measured at a coil surface of said condenser.

14. The system of claim 13, wherein said temperature is measured at a discharge of said condenser.

15. The system of claim 11, wherein said temperature is obtained at a single instant in time and is exclusively used by said structure for determining to directly determine said charging level.

16. The system of claim 11, wherein said pressure of said refrigerant in said line section is determined exclusively using a single evaporator coil temperature measurement, whereby an ambient temperature value is not required.

17. The system of claim 11, wherein said temperature comprises a condenser coil temperature and an evaporator coil temperature.

18. The system of claim 11, wherein said structure for determining a charging level determines an amount of said refrigerant which has been lost.

19. The system of claim 11, wherein said system includes a structure for generating at least one output signal to indicate when said pressure of said refrigerant in said line section is outside said recommended pressure range.

20. The system of claim 19, wherein said output signal is an audio or a visual signal.

21. The system of claim 11, wherein said system comprises an air conditioning system or heat pump system.

22. The system of claim 11, wherein said system heats or cools a movable volume.

23. The system of claim 22, wherein said movable volume is at least one selected from the group consisting of an aircraft, a car, a truck, a train and a water going vessel.

24. The system of claim 11, wherein system heats or cools a non-movable volume.